Arla Foods Ingredients is demonstrating how acid whey can be transformed into a valuable raw material for high-protein dairy products with an ‘upcycled’ positioning.
The new ‘Upcycle Your Whey to Value’ concept offers a solution to a long-standing sustainability challenge for the dairy industry. Two thirds of the milk used in the production of Greek yoghurt and other strained fermented dairy products ends up as waste.
Disposing of acid whey, the main side-stream from the process, is both expensive and associated with environmental risk. However it is nutrient-rich and, with the right expertise, can be transformed into a nutritious ingredient, opening up new opportunities for innovative food and beverage products.
Now Arla Foods Ingredients has created three new ambient dairy concepts that demonstrate the potential of acid whey to be used in products with an ‘upcycled’ positioning:
- An 8 % protein drinking yoghurt with pineapple / coconut flavours
- An 8 % protein creamy dessert with pineapple / coconut flavours
- An 8 % protein beverage with strawberry flavour.
In each of the recipes, acid whey, which accounts for between 50 % and 73 % of the full product, is combined with ingredients from the Nutrilac® ProteinBoost range of patented microparticulated whey proteins.
As well as offering a mild dairy taste and smooth and creamy mouthfeel, the recipes are all suitable for processing on a standard dairy line, and offer good viscosity control and stability through shelf life.
The new concept is designed to help manufacturers meet a growing market need, with climate change and waste increasingly top of mind for dairy consumers. Over eight in ten are aware of sustainability issues in the category, and 20 % are actively changing their behaviour when buying dairy products.1
Claus Bukbjerg Andersen, Senior Dairy Category Manager at Arla Foods Ingredients, said: “The use of upcycled side-streams can help brands reduce waste and increase their appeal to climate-conscious consumers. Additionally, acid whey is nutrient-rich and in combination with the right ingredients can be used to create exciting new products that offer indulgence as well as nutritional value. Allowing all the goodness of milk to be kept in the food chain is good for the planet, good for consumers and good for manufacturers, who can position products as upcycled, in line with a growing dairy industry trend.”
Arla Foods Ingredients will showcase the ‘Upcycle Your Whey to Value’ concept at Gulfood Manufacturing in Dubai (November 5th to 7th). Exhibiting at Stand R-K3 in Shk Rashid Hall, it will also demonstrate how Nutrilac® ProteinBoost can be used to overcome technical challenges in high-protein dairy production, and highlight solutions for high-protein cheese.
1New Nutrition Business, 10 Key Trends, 2023
SABIC introduced its LNP™ ELCRIN™ iQ portfolio of polybutylene terephthalate (PBT) compounded resins derived from recycled polyethylene terephthalate (rPET) to support the circular economy and help reduce plastic waste. By chemically upcycling consumer-discarded PET (primarily single-use water bottles) into higher-value PBT materials with enhanced properties and suitability for more-durable applications, the company is encouraging the use of recycled resins. These products also offer a smaller cradle-to-gate environmental footprint than virgin PBT resin, as measured by Cumulative Energy Demand (CED) and Global Warming Potential (GWP).
Better Properties, Longer Life than PET
SABIC’s LNP™ ELCRIN™ iQ compounds and blends are based on upcycled iQ PBT resins, a proprietary SABIC technology. This technology overcomes some of the limitations of mechanical recycling by using chemical processes to depolymerize PET bottles and other PET waste into their precursor chemicals, purify them and then use them to create new PBT resin. The technology can deliver performance and processing benefits such as good chemical resistance, colorability, high flow for faster throughput and flame retardance (FR).
LNP™ ELCRIN™ iQ resin is a drop-in solution for virgin PBT and other conventional PBT materials, making it easier for manufacturers to make their products more sustainable. By displacing virgin raw material used to manufacture PBT, LNP™ ELCRIN™ iQ resin has been shown through peer-reviewed life cycle assessment[1] to reduce the energy and carbon footprint of the material by up to 61 percent and 49 percent, respectively. Further, each kilogram of LNP™ ELCRIN™ iQ resin uses up to 67 post-consumer PET water bottles (0.5 liter).
The ELCRIN™ iQ portfolio offers customers multiple options, including glass- and mineral-reinforced grades and non-halogenated FR and UV-resistant formulations. Some of the LNP™ ELCRIN™ iQ grades even have the potential to achieve compliance with U.S. Food & Drug Association (FDA) food contact regulations.
Potential applications for these new polymers include durable internal and aesthetic components for consumer electronics, automotive connectors, and housings for medical devices. Such applications can extend the useful life of the original, single-use PET resin, which helps keep the material out of the waste stream for a longer period.
“Consumer-discarded PET bottles lose value and performance properties through conventional mechanical recycling,” said Joshua Chiaw, Global Business Director, LNP, SABIC. “This downcycling process limits the types of applications for which rPET can be used. In contrast, SABIC’s chemical upcycling process helps improve the performance and quality of the final resin product. As a result, these PBT materials are potentially more desirable for durable applications. Overall, LNP™ ELCRIN™ iQ materials can help reduce reliance on virgin resin and address industry and consumer demand for greater use of more-sustainable materials.”
“The development of LNP™ ELCRIN™ iQ materials is a major step forward for SABIC and illustrates our unyielding commitment to our customers, the global plastics industry, and the Alliance to End Plastic Waste, which we joined as a founding member,” said Frank Kuijpers, General Manager, Corporate Sustainability, SABIC. “Our innovative process for chemical upcycling of single-use PET directly supports the AEPW’s goal of developing new technologies that help minimize waste, make recovering and recycling plastics easier, and create value from all post-use plastics.”
SABIC LNP™ ELCRIN™ iQ grades are available worldwide.
[1] The original peer-reviewed life cycle assessment study was completed by SABIC in 2011. The results are being reviewed and updated based on current models, with expected completion and peer-review in 2019.
