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Tetra Pak announced it is ready to deploy its portfolio of tethered cap solutions. The portfolio brings numerous benefits to food and beverage manufacturers and consumers, as the company builds on its vision of the most sustainable food package. These benefits include minimising litter, as the cap will stay attached to the package. The carbon footprint can also be reduced because the company’s tethered caps are planned to become available as a plant-based option, therefore increasing the renewable content of the package.

Tetra Pak accelerates action towards reduced littering and sustainable future
U-paper straw on Tetra Pak carton package (Photo: Tetra Pak)

In tandem, the company is accelerating the expansion of its paper straws offering to ensure further renewable and low carbon materials across the range of packaging solutions. The aim of this is to address a broad range of customer sustainability needs without compromising on food safety, while still delivering on the end-user drinking experience.

Lars Holmquist, Executive Vice President Packaging Solutions and Commercial Operations, Tetra Pak, says: “These are key milestones in our journey towards the world’s most sustainable food package: a carton that is fully made from renewable or recycled materials, is fully recyclable and carbon-neutral. We consistently strive to deliver products and services that adds value to food and people while protecting the planet. Our promise, ‘PROTECTS WHAT’S GOOD,’ allied with this strong purpose means we are providing customers with innovative products that also meet the rapidly changing demands of society.”

Tetra Pak’s tethered caps and paper straws developments mark the latest additions to its range of responsible end-to-end solutions, allowing manufacturers to achieve their ambitions in three essential areas – food safety, food waste and the environment – simultaneously.

Tetra Pak accelerates action towards reduced littering and sustainable future
Lars Holmquist (Photo: Tetra Pak)

Holmquist continues: “Approximately 32 % of all plastic packaging is not collected and plastic can take hundreds of years to degrade[1]. We focus on recycling by design, committing to invest approximately € 100 million per year over the next 5 – 10 years to develop more sustainable packaging solutions. This includes alternatives to replace fossil-based plastics and avoid littering, as well as maximising the use of renewable, responsibly sourced materials in our packages. Addressing people’s needs for recycling is a critical component for not only becoming more sustainable but making food more available and safer for all consumers.”

These steps are also central to ensuring that Tetra Pak’s customers in Europe will be ready to comply with the Single Use Plastics (SUP) Directive, an integral part of the wider approach announced in the Plastics Strategy and an important element of the EU Circular Economy Action Plan[2].

With this in mind, Tetra Pak has accelerated innovation in the caps domain. Holmquist adds: “The significant challenge of deploying tethered caps is the scale of the change that this brings across the value chain. If we look at Europe alone, more than 1,000 packaging lines supplied by us will be potentially transformed, translating into over 20 billion packages which are expected to be converted. All of that in three years, while minimising impact on our customers’ operations, optimising the consumer experience and contributing to both minimising litter and creating a carton package with increased plant-based and recycled content.”

Tetra Pak is progressing on this complex journey by working seamlessly across various project streams. Overall, this covers approximately 40 different packages with tethered caps. Those caps are all planned to become available as a plant-based option. The first one to be released on the market is the HeliCap™ 26 Pro closure. This product features a new screw and flip concept with a self-locking hinge, securing food protection while providing convenience for in-home consumption. Its opening and closing mechanism has proven popular with consumers, demonstrating that the solution is delivering further benefits in addition to meeting legislative requirements[3].

Holmquist concludes: “We won’t stop here. We are continuously innovating our sustainable openings offering. We envision a world where carton packages never become waste and where every carton is collected and recycled.”

[1]Source: Ellen MacArthur Foundation, https://www.ellenmacarthurfoundation.org/
[2]Main objective of Directive 2019/904 is the prevention and reduction of marine litter from single-use plastic items. The implementation of this directive into EU member states’ national legislation will lead to a ban of selected products from the market, whenever affordable alternatives are available, among other measures. While bans on plastic straws will come into force by July 2021, EU-based beverage producers, retailers and manufacturers, as well as importers, are obliged to implement tethered caps and lids – designed to remain attached to containers – by July 2024.
[3]Source: consumer research conducted in Spain, Italy and Poland in November 2019, with 300 consumers through face to face interviews, focussed on HeliCap 26 Pro opening on Tetra Prisma® Aseptic 1000 Square package.

Starbucks Coffee Japan, Ltd. announced that it will eliminate single-use plastic straws from nearly 1,500 stores across Japan and begin providing paper straws to customers starting in January 2020. The new paper straws are made from responsibly-sourced paper certified by the Forest Stewardship Council® (FSC), available in standard sizes for iced beverages and large sizes for Frappuccino® blended beverages.

The new standard-sized paper straws will be available in select stores beginning in January, with a complete rollout to all stores across the Japan market by March. Large-sized straws for Frappuccino blended beverages will be available in all store by May. All paper straws will come in paper packaging with positive messages about sustainability.

“Since we announced our global commitment to eliminate single-use plastic straws across all stores by the end of 2020, Starbucks Japan has focused tirelessly on finding a straw alternative that meets our quality standards,” said Takafumi Minaguchi, representative director and ceo, Starbucks Japan. “We’re pleased to announce that we’ve achieved our goal. As technologies and innovations evolve, we see opportunities to continue to develop the premium Starbucks Experience our customers love in a sustainable way.”

Starbucks continues to explore innovative ways to reduce single-use plastics in stores throughout Japan. Since the first store opened in Ginza, Tokyo in 1996, Starbucks stores in Japan have offered a 20 yen discount for customers who bring their own cups or tumblers.

Stora Enso and Sulapac continue to combat the global problem of plastic waste by introducing a demo of a sustainable straw at Slush 2018, a global leading startup event gathering of 20,000 tech enthusiasts. The demo, targeting industrial scale production, is designed to replace traditional plastic straws with renewable ones. The straws are based on Sulapac’s biocomposite material – made of wood and natural binders – designed to be recycled via industrial composting and biodegrade in marine environment.

“This is an important step for Stora Enso and showcases our long-term commitment to gradually replacing fossil-based materials with renewable solutions. Our collaboration with Sulapac is a great example of what we can achieve through partnership in terms of driving innovation to create sustainable solutions within the bioeconomy,” says Annica Bresky, EVP, Consumer Board division.

Stora Enso signed a joint development agreement with Sulapac in May 2018 to license its materials and technology. The development of the demo straw is a joint collaboration between Stora Enso and Sulapac – a cooperation which complements Stora Enso’s extensive biocomposite portfolio.

“Eco-awareness is a strong driver for consumer demand, and our customers want help in replacing non-renewable materials. Different biocomposite solutions, such as renewable caps and closures and straws will be add-ons and a complement to our own consumer board portfolio, bringing additional value to our customers,” says Hannu Kasurinen, SVP Head of Liquid Packaging and Carton Board.

Sulapac’s material works in existing extrusion lines and the target is to have the straws commercially available in Q2 2019.

“Today, we proudly announce that we are launching a demo for a recyclable, microplastic-free and marine biodegradable straw. This is the world’s most sustainable straw that can be produced on an industrial scale and we have jointly developed it with Stora Enso. Billions of plastic straws are produced and used every week. This straw has the potential to be a true game changer,” says Sulapac’s founder and CEO Suvi Haimi.