ITO EN, a key player in Japan’s beverage industry, innovates the market with the launch of two premium beverages with bite-sized pieces in SIG SmileSmall carton packs, made possible by the SIG Drinksplus technology integrated in the SIG SmileSmall 24 Aseptic filling machine.
The two new products from ITO EN are Crunchy Smoothie, a carrot smoothie with carrot pieces, and Crispy Potage, a creamy tomato potage with onion bits. Unlike traditional juices and smoothies, both products stand out with the inclusion of real vegetable pieces which provide ITO EN’s consumers with a unique and premium drinking experience. Both new products in convenient on-the-go SIG SmileSmall carton packs are aimed to help ITO EN to capture a bigger share of the veggie juice market in Japan, currently one of the fastest growing categories in the beverage industry.
Tetsuo Yamaguchi, Brand Manager at ITO EN: “Our new products provide our consumers with a refreshingly different drinking experience – rich and satisfying with the incorporation of real vegetable pieces. The novel packaging solution and the filling technology from SIG, that allows these inclusions to be added, enables our consumers to easily supplement their vegetable intake anytime and anywhere. The SIG SmileSmall carton pack is a real eye-catcher with its curved, modern shape and easy-grip corners. It differentiates and the end result is a successful fusion of exceptional packaging and products.”
As well as being easy to carry, handle and store, and like all SIG carton packs, SIG SmileSmall carton packs are ‘sustainable by nature’, with a high share of forest-based renewable materials, 100% of the paperboard procured with FSC™-certification, a lightweight and space-saving design, produced using 100% renewable electricity, and designed to be fully recyclable. SIG aseptic carton packs are the proven lowest carbon footprint packaging choice compared with alternative packaging options*.
Angela Lu, President & General Manager Asia Pacific at SIG: “In Japan, it is vital for food and beverage companies like ITO EN to innovate the market with healthy and high-quality products, particularly for on-the-go consumption. Our SIG Drinksplus technology offers the opportunity to add value to healthy beverages with the inclusion of pieces of fruit, vegetables, nuts, or cereals, which can be easily filled into our convenient on-the-go carton packs. It opens up a plethora of new opportunities to transform and drive forward the Japanese beverage market.”
SIG has teamed up with the social enterprise Plastic Bank and an experienced partner in development cooperation, Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH, to unveil a project set to reshape Egypt’s recycling landscape while increasing security for waste collection members.
Egypt generates more than 95 million tons of waste annually and currently only 60 % of this waste is collected, with less than 20% of that being properly disposed of or recycled*. At present there is no formalized system for waste collection and recycling. The partnership between SIG, GIZ Egypt, and the social enterprise Plastic Bank aims to address this pressing issue and achieve positive change. In a three-year initiative, the partners are on a mission to collect 700 metric tons of beverage cartons, while also aiming to improve the livelihood for around 1,000 local waste collection members via blockchain.
The PlasticBank® app, backed by the social enterprise’s proprietary blockchain-secured platform, provides traceability and transparency in waste collection, empowering waste collectors to convert every piece of discarded material into a source of revenue. Waste collection members will be able to log each collected product via the app to earn incentives deposited directly into their digital wallets and gain access to social benefits, including health, work and life insurance, digital connectivity, grocery vouchers, school supplies, and more. Furthermore, the waste collection members will undergo training and receive personal safety equipment for their well-being at work.
By streamlining and tracking the collection and recycling of waste, including used beverage cartons, this project also takes a broader role for laying the groundwork for an extended producer responsibility (EPR) model in Egypt. It aligns closely with the Egypt Waste Management Regulatory Authority to weave recycling into the legislative framework and underscores the important role of packaging manufacturers in environmental stewardship.
Abdelghany Eladib, President & General Manager India, Middle East and Africa at SIG: “Our new partnership goes one step further in accelerating our progress towards a circular economy. Extending social waste collection and recycling programs like this one in Egypt will help to achieve our goals and is a blueprint for future programs. By establishing a recycling system for beverage cartons in the Greater Cairo area and beyond, SIG is focused on reducing the environmental impact und creating a market for recycled paper.”
This project is supported by the German Federal Ministry for Economic Cooperation and Development (BMZ) funding program “develoPPP” and its special initiative “Decent Work for a Just Transition”.
Mupy, a reference brand for soy drinks with fruit juice, and SIG, a leading solutions provider of packaging for better, recently signed a partnership for SIG to provide carton packs and filling services to Mupy via a copacker.
Mupy is projecting growth for the coming years and packaging solutions from SIG will play an integral part in achieving their target of doubling turnover by 2025. Mupy, under the new management of Alexandre Moreno, had revenues of 115 million reais and produced 11.7 million liters of soy drinks with fruit juice in 2023.
In order to achieve future growth with soy and juice beverages, Mupy relies on the high speed and flexible filling machines from SIG. The efficiency rate in the production process is very high, with a waste rate of just 0.5 %. In addition, SIG’s filling machines provide maximum flexibility and make it possible to fill products of different categories and viscosities in different volume sizes on one and the same filling machine.
Mupy offers its soy and juice drinks in the flavours grape, pineapple, apple, passion fruit, strawberry, orange, and peach in two SIG carton formats: SIG MiniBloc 200 ml and SIG MidiBloc 1,000 ml.
The combination of juice and soy milk allows Mupy to diversify its product offerings within the juice or plant-based drinks category, catering to a health-conscious market while at the same time tapping into the growing demand for plant-based alternatives, thereby enhancing market competitiveness and meeting the evolving preferences of consumers.
The South American market for plant-based products has been growing in recent years, according to The Good Food Institute Brazil (GFI). The plant-based drinks market grew by 15 % in 2022 and is expected to have an average annual expansion of almost 12 % by 2027. According to data from Bloomberg Intelligence, Brazil is the largest consumer of plant-based foods in Latin America, followed by Mexico, Chile and Argentina.
Today’s consumers are seeking more balanced and nutritious beverage options. The beverage blend of soy and juice offers a unique fusion of fruity flavours from the juice, the creamy texture of soy milk and notable health benefits of soy. Soy is a rich source of plant-based protein, making the beverage an excellent option for individuals looking to increase protein intake. Additionally, soy contains essential amino acids, fiber, and various vitamins and minerals, contributing for instance to immune health. The combination of the nutritional advantages of soy reinforces the appeal of the juice for both health-conscious consumers and producers aiming to offer a wholesome beverage option.
Renata Kasahara, Head of Marketing America South at SIG: “With our agile and flexible filling system, customers are well positioned to respond efficiently to any trend that is shaping the market.”
Consumer demand for plant-based products has been driven by the search for a healthier diet and products that are more sustainable. “Carton packaging is among the most sustainable packaging options. 75 % of its composition is paperboard from renewable sources and at SIG, 100 % of the paperboard we source is FSCTM-certified. All of the aluminum we purchase for SIG aseptic carton packs is certified against the Aluminium Stewardship Initiative Standards and we produce all our cartons with 100 % renewable electricity. In other words, opting for SIG means responsibly sourced and sustainably produced packaging to meet the demands of Mupy’s consumers”, Renata adds.
With success in 2023, Mupy’s ambitions for the coming years are high. Alexandre Moreno, the company’s CEO, is optimistic about 2024: “In 2023 we grew by more than 22 % compared to 2022 and our plan is to double our turnover by 2025. For this, the partnership between Mupy and SIG is fundamental.”
EUR 10 million center will speed up new packaging and product developments
SIG is celebrating the official opening of its EUR 10 million Packaging Development Center Europe, located at the site of the company’s packaging plants in Linnich, Germany. The center will accelerate new and most sustainable packaging developments and offer SIG customers added value.
The new center features state-of-the-art extrusion and finishing technology, coupled with advanced quality measurement systems and testing equipment. It will significantly increase packaging processability in serial production, system validation and capacity for future digital technologies.
As demand for more sustainable packaging options increases, the new Packaging Development Center Europe will speed up the development of innovative packaging formats and materials to further expand SIG’s leading position in sustainable packaging solutions. It is built according to the latest and most effective energy standards.
SIG is celebrating the official opening of its €10 million Packaging Development Center, located at the site of the company’s packaging plants in Linnich, Germany. The center will accelerate new and most sustainable packaging developments and offer SIG customers added value.
The new center features state-of-the-art extrusion and finishing technology, coupled with advanced quality measurement systems and testing equipment. It will significantly increase packaging processability in serial production, system validation and capacity for future digital technologies.
As demand for more sustainable packaging options increases, the new Packaging Development Center will speed up the development of innovative packaging formats and materials to further expand SIG’s leading position in sustainable packaging solutions. It is built according to the latest and most effective energy standards.
SIG joins MISTA – a center for global food tech innovation
SIG has joined MISTA, the San Francisco-based food innovation platform that unites the most innovative food, ingredient, and food tech companies around the world. At the beginning of November, SIG joins the MISTA in Action event in San Francisco. At this annual event, MISTA brings together leaders from the global food and beverage industry to discuss ways of jointly transforming the global food system into a more regenerative one.
MISTA’s purpose is to help accelerate the transformation of the food system to meet the needs of the future. No single company can do this on its own, but together they have the potential to address and solve some of the biggest challenges.
SIG’s ambition is to co-create next-generation innovation for the food and beverage industry – not only in terms of packaging, but also product. By joining MISTA, SIG will be part of a global cross-dimensional innovation platform, which creates an environment for members to innovate together by providing access to a vast array of experts from across the food system, state-of-the-art development labs and commercial kitchens, to facilitate new food advances.
Norman Gierow, Director Global Customer Marketing & Positioning at SIG: “As we strive for better to provide End-2-End solutions for our customers, we also acknowledge the global challenges faced across the entire food and beverage industry. These challenges can only be tackled in collaboration with strong, like-minded industry partners. Being part of MISTA enables us to work together with other businesses and partners, who are looking for ways to catalyze unique innovations and regenerative solutions – to ultimately transform the food and beverage space sustainably.”
MISTA provides a holistic approach to the global food system by focusing on six key forces (nodes): digital; sustainable packaging; plant-based; nutrition; regenerative business; and biotech. SIG values the way MISTA provides its members with a deep understanding of each node, as well as the interconnectedness with each other and the broader food system. SIG’s future collaboration with members can be interlinked on multiple impact areas on its journey to become net positive, e.g. climate, forest, resource, and food. But first and foremost, SIG will focus on offering its sustainable packaging expertise, as well as regenerative business and nutrition advice.
Scott May, Founder & Head of MISTA: “We are excited to have SIG as part of the MISTA network. SIG’s expertise and capabilities in aseptic filling and sustainable packaging solutions and their global test filling and co-creation capabilities will enable members to bring new product concepts and ideas to life and co-create next generation solutions. By joining forces with ingredient experts, processing partners and SIG as a filling and packaging solution provider, the whole value chain is covered.”
MISTA’s goal to provide food and nutrition in a sustainable way to the entire world is a crucial one, with global population expected to reach 10 billion by 2050 according to the United Nations. Ensuring healthy diets for all, while at the same time limiting global warming, requires sweeping changes to food production and how the world eats and lives – and this is where MISTA has set its mission.
SIG announces the launch of the uniquely different on-the-go carton bottle SIG DomeMini. The small-size carton pack offers all the convenience of a plastic bottle and the sustainability benefits of a carton pack.
Designed to captivate attention, SIG DomeMini encourages consumers to rethink their packaging choices, especially when it comes to sustainability. Beverage manufacturers also have the opportunity to choose a solution that puts significantly less plastic on the market and caters to the growing “paperisation” trend.
Designed for recycling, SIG DomeMini is mainly made from FSC™-certified paperboard and produced using 100 % renewable electricity. With the high share of forest-based renewable material as well as a sophisticated resource-efficient and space-saving design, SIG DomeMini comes with a number of environmental benefits compared to alternative packaging options like plastic bottles.
SIG DomeMini offers excellent ergonomic benefits to various consumers, such as travellers and commuters. The centrally positioned SIG DomeMiniCap is perfect for drinking just like from a bottle. It is easy to open and reclose. This ensures safe storage in bags, ready to drink from whenever needed.
The SIG DomeMini 12 Aseptic filling machine is capable of aseptically filling 12,000 packages per hour – in a total of seven volume sizes from 180 to 350 ml on one and the same machine with volume change in just 15 minutes. This maximises efficiency and flexibility, providing an excellent return on investment for beverage manufacturers.
The first market launch of SIG DomeMini is in China, with expansion to other countries on the way.
SIG defines ambitious roadmap to 2030
SIG is to raise the proportion of fiber in its aseptic carton structure. The company plans to develop a full-barrier aluminum-free aseptic packaging structure with at least 90 % fiber content by 2030, with an interim target of at least 85 % by 2025.
Increasing the FSCTM-certified (Forest Stewardship Council™) fiber content of its aseptic cartons and expanding its aluminum-free solutions are key to SIG’s strategy of achieving higher recyclability of carton packs.
This supports SIG’s ultimate ambition to enable carton packs to be recycled anywhere in the world, which is especially true for markets that have little established infrastructure for recycling.
Samuel Sigrist, CEO at SIG: “Our carton packs have a low energy intensity, are produced with 100 % renewable electricity, and consist predominantly of renewable resources from the forest. Now we want to take this even further by increasing collection and recycling of cartons through existing beverage carton recycling systems, and via paper streams. Increasing the proportion of fiber content in aseptic cartons opens this opportunity and aligns with the wider trend towards paperization in the packaging industry. The FSC-certified renewable paperboard used in our packs ensures that we are promoting responsible forestry practices that prioritize biodiversity conservation.”
The packaging industry and wider society need to transition to a circular economy, as our planet’s resources are finite and its capacity to absorb waste is limited. Growing consumer demand for more sustainable packaging is an important pull factor for food and beverage companies to transition to ever more sustainable packaging.
SIG’s new commitments are an important step in the company’s journey to create packaging for better. Packaging that gives more to people and the planet than it takes out. This means removing more carbon from the atmosphere than is emitted during the lifecycle of the packaging. It also means packaging that is made from endlessly renewable or recycled materials and that is fully and easily recyclable anywhere in the world.
Commitment to reach net-zero greenhouse gas emissions by 2050
SIG received approval for its group-wide Net-Zero science-based target from the Science Based Targets initiative (SBTi). The company has committed to reach net-zero greenhouse gas (GHG) emissions across its value chain by 2050 – the most ambitious commitment available through the SBTi process. Of the 2,000+ companies globally with a public net-zero pledge, SIG is among the first 325 companies to have its target validated by the SBTi.
SIG has set a new series of near and long-term science-based emissions reduction targets with the SBTi, committing to reach net-zero – the point at which a balance is achieved between emissions produced and emissions taken from the atmosphere – by 2050. These targets are significantly more ambitious than the company’s previous GHG reduction targets, approved by the SBTi in 2018 and 2020. The move sees SIG look beyond its own operations and commit to the decarbonization of its full value chain in line with climate science.
SIG’s new near-term 2030 commitments (using 2020 as the baseline year) include:
42 % absolute reduction of scope 1 and 2 GHG emissions
100 % renewable electricity through 2030
51.6 % reduction of scope 3 GHG emissions per liter packed
SIG’s new long-term 2050 targets include:
90 % absolute reduction of scope 1 and 2 GHG emissions
97 % reduction of scope 3 GHG emissions per liter packed
Samuel Sigrist, CEO at SIG: “The approval of our Net-Zero pathway by the SBTi is a milestone achievement that showcases our dedication to decarbonizing our operations and value chain. Our new targets are considerably bolder than our previous GHG reduction targets and have been well received by our stakeholders. Decarbonizing our business will not be an easy task, but we’re excited to speed up our journey to net-zero as one of the first 325 companies that have received SBTi approval.”
Meeting the Paris Agreement goals and limiting global warming to 1.5 °C requires net-zero carbon emissions globally by 2050. The SBTi’s rigid approval process helps ensure that SIG is using a robust, clear, and scientific framework to contribute to global efforts to mitigate climate change impacts.
The main ways SIG is reducing its operational emissions (scope 1 and 2) are its 100 % renewable electricity commitment and outstanding on-site solar installation program, as well as exploring low carbon energy sources to lower direct emissions.
SIG’s products play a major role in reducing emissions across the value chain (scope 3), due to the amount and types of raw materials used. Going forward, the company’s priorities are to use less aluminum foil in its aseptic carton packs, work with suppliers to reduce emissions across the supply chain, further improve energy efficiency with new filling lines, and increase collection and recycling of used packaging.
Intermarché, one of the most popular retail chains in France, demonstrates its relentless commitment to sustainability as it becomes the first in the country to use tethered SIG SwiftCap Linked closures on SIG’s carton packs. This pivotal move covers their entire private label juice portfolio of around 20 SKUs.
The fruit juice for the Paquito own brand distributed in Intermarché outlets is produced by Agromousquetaires, the agro-industrial entity of the Les Mousquetaires group.
Intermarché will also switch to a packaging material from the SIG Terra portfolio, which helps to reduce the use of fossil plastics. The SIG Terra portfolio is a set of more sustainable packaging solutions offering different structural options: without aluminum layer, with renewable materials from the forest, and/or recycled materials.
The polymers in SIG Terra packaging material support the transition to renewable polymers from the forest using a certified mass balance approach. SIG uses tall oil as a forest-based raw material for the production of the polymers. This is a by-product of the paper industry, thus avoiding the use of raw materials from agricultural crops. The polymers are certified according to the certification scheme ISCC PLUS. The ultra-thin aluminum foil used in the packaging material protects the contents from light and oxygen and is certified against ASI (Aluminium Stewardship Initiative) standards.
Intermarché, in its likeminded partnership with SIG, has achieved a first for the French juice market in helping to combat plastic waste leaking into the environment. The move to tethered caps comes well ahead of the EU’s Single-Use Plastics Directive deadline of July 2024 and will also be welcomed by both consumers and regulators. The tethered caps can be easily disposed of and recycled with the rest of the carton pack.
SIG’s tethered caps do not compromise on convenience for consumers, offering an easy pouring and drinking from the pack experience, via a robust double hinge solution. They are also compatible with existing SIG filling machines and closure applicators. This means no major investment is required, demonstrating the flexibility and adaptability needed to reassure customers that SIG’s packaging and filling solutions are a secure investment for the future.
The decision to launch Paquito and MERCI! brand juices with both innovations from SIG, fits perfectly with the company’s priority on responsible action. Intermarché’s socially responsible brand called Les Éleveurs vous disent MERCI! (The Farmers say Thank You!) is all about giving back. Its products offer consumers the opportunity to support farmers with better remuneration. MERCI! is also vehemently committed to the environment, society and animal welfare. MERCI! juices will come in SIG PremiumBloc 1,000 ml carton packs and Paquito in 750 ml and 1,000 ml.
In June, the Swiss packaging solution provider SIG marked another milestone in its long history – 170 years of operation. Founded in 1853 and headquartered in Neuhausen, Switzerland, the company took the opportunity to look back on its impressive history of ingenuity and innovation, visit its present, and explore the exciting potential the future holds. Moreover, the event enabled customers and employees to experience firsthand what SIG stands for today and will stand for tomorrow: SIG – for better.
The first celebratory event on June 17th centered on residents from Neuhausen’s local community, who were invited to SIG’s industrial area and headquarters to explore the facility and enjoy a food festival.
On June 20th, customers from all over the world participated in an exclusive event that included a tour through the ages from SIG’s perspective and a celebratory dinner. The final event occurred two days later on June 22nd when SIG leaders arrived for an intensive two-day leadership meeting.
Samuel Sigrist, CEO, SIG: “Being in operation for 170 years is something to celebrate and it was an excellent opportunity for us to showcase the spirit of SIG to our global customers and employees. The events reinforced the fact that while SIG has evolved over time, one aspect of our company has always remained the same, our commitment to delivering better for customers, consumers, and the world.”
Today, SIG is a leading provider of sustainable, innovative, and versatile packaging solutions. The company works in partnership with customers to bring food products to consumers globally in a safe, sustainable, and affordable way. In 1906 its long journey in food packaging began with packaging chocolates.
The first beverage carton and filling machine was launched in Europe in 1930, while it was not until 1955 that Scholle, now part of SIG, invented the revolutionary bag-in-box format that transformed distribution of liquid storage.
In 1975, beverage carton provider PKL introduced its combibloc aseptic packaging and filling system. SIG acquired PKL in 1989, creating a pathway for growth in aseptic packaging. At the beginning of this century, SIG decided to focus entirely on its packaging business and has since become one of the industry’s lead players. Joining forces with Scholle IPN and Evergreen Asia in 2022 extended its range to now include fresh and aseptic carton, bag-in-box, and spouted pouches.
SIG today is a leading sustainable packaging solutions provider and the world’s only system supplier covering carton, spouted pouch, and bag-in-box. The company’s versatile technology and capacity for product innovation means customers benefit from a wide range of solutions across categories and channels, which address consumer, market, and planet needs with responsibility, flexibility, speed, and affordability.
The company is committed to working towards net positivity and has split its sustainability initiatives into four core areas: Climate+, Forest+, Resource+, and Food+. To date, this commitment has seen SIG leading its industry in responsible sourcing and sustainable innovations.
All this reflects the spirit of SIG’s brand promise, “For better”. The phrase inspires its innovation of sustainable solutions and pioneering technology, all to transform its customers’ businesses and the world for better.
Important addition to SIG’s manufacturing footprint in India
SIG, a leading packaging solutions provider, announces the opening of a second production plant in Palghar, India. The plant will specialize in production of SIG’s bag-in-box and spouted pouch packaging, previously marketed under Scholle IPN and Bossar.
The new production plant, located 90 km north of Mumbai and a short drive from SIG’s first plant in Palghar, houses production assets used to manufacture components and finished packaging, including blown film extruders, injection molding cells, bag-in-box manufacturing machines, and a mold-making facility for packaging fitments and closures for both bag-in-box and spouted pouches.
Samuel Sigrist, CEO of SIG: “The Indian market is a key growth market for SIG. Our expertise in aseptic packaging and our ability to provide sustainable solutions that benefit customers, consumers and the environment are making a difference and increasingly becoming the focus of food and beverage manufacturers in India.”
Ross Bushnell, President of SIG’s bag-in-box and spouted pouch business: “We’re making an important statement. 15,000 m2 of vertically integrated production capacity puts us in a winning position for the Indian market in aseptic processed fruits, beverage concentrates, fruit puree, and aseptic dairy for foodservice channels. I am excited to see our India team embrace the challenge of growing rapidly in this very strategic market and I am confident that we have the tools in place to fully enable a locally produced solution for both our India customers and throughout the South Asia region.”
“The second production plant in Palghar is an important addition to our manufacturing footprint in India,” said Dhandutt Shah, Managing Director India for SIG’s bag-in-box and spouted pouch business. “Combined with our existing plants in Palghar, where packaging material for bag-in-box and spouted pouch are manufactured, and Pune, where Horizontal Form-Fill-Seal Machine (HFFS) equipment is built, we will offer “Total Packaging Solutions” ensuring SIG offers to the market a significant differentiator by offering finished packaging in-country. At-scale, we will have around 150 new production and engineering professionals working in the new plant, all dedicated to one thing: providing better packaging solutions for our customers.”
SIG’s new plant in Palghar will be fully commissioned by the end of April.
For more information please visit the bag-in-box and spouted pouch website at www.scholleipn.com.
The pollution of water and soil by waste is one of the biggest problems for our environment. Indonesia is the second-biggest contributor of plastic waste in the world, producing over 5 million tons of plastic waste per year with around 3 million tons disposed to the waters around the country. One of the main reasons is that many small islands have no waste collection and no municipal disposal system for household and other waste. Due to a lack of knowledge about the dangers involved, people dump their waste in landfills, burn it or dispose of it in the sea.
With the Recycle for Good program, SIG and the SIG Way Beyond Good Foundation want to change people’s behavior and promote a mindful use of natural resources. The program is designed to encourage the public to drop off recyclable waste such as beverage cartons, glass, plastic or cooking oil at a collection point and thus return it to the cycle. In return, they receive food vouchers or coupons for other goods and services that they can exchange at Recycle for Good partners. The materials are sorted on site and recycled by a recycling partner.
SIG Way Beyond Good Foundation envisions a future where good nutrition and clean water are available to everyone and natural habitats are preserved for the future generation.
With the experience of SO+MA, a Brazilian social startup that has been working with SIG since 2018 to promote the circular economy through a reward system, the foundation developed its global Recycle for Good program. Indonesia launched the program as the first country in Southeast Asia on March 3, 2023, at Cibubur Junction in East Jakarta, where a Recycle for Good drop point is located. Later, the program will be replicated.
SIG will construct its first aseptic carton plant in India, the world’s largest milk market, and one of the largest juice producing countries globally. The plant will be in Ahmedabad, in the state of Gujarat. SIG entered the Indian market in 2018 and has seen a rapid expansion of its business. The plant will supply its growing filler base, which now serves all leading dairy and non-carbonated soft drink players.
The investment will cover state-of-the art production capacity, for the printing and finishing of aseptic carton packs with high environmental standards. Construction will commence in Q1 2023, and commercial production is expected towards the end of 2024. Phase one of construction is expected to create around 300 jobs.
SIG will invest approximately EUR 60 million over the period 2023–2025, to reach production capacity of up to 4 billion packs per annum. Subsequent investments could increase capacity up to 10 billion packs per annum. Land and buildings will be financed through a long-term lease with an NPV of approximately EUR 30 million.
SIG announced another industry first for responsible sourcing by purchasing 100 % of the aluminium for SIG aseptic carton packs with certification to the Aluminium Stewardship Initiative (ASI) standards globally from January 2023. SIG is the only packaging provider to offer aseptic cartons with ASI-certified aluminium and enable customers to include the ASI label on its packs.
SIG has led the way in offering the world’s first packaging materials without an aluminium layer for aseptic cartons since 2010, including a full barrier solution without an aluminium layer launched in 2022. But these are not yet available in all formats and many of SIG’s aseptic carton packs still require an ultra-thin layer of aluminium foil to protect the food inside.
Through ASI certification, SIG is demonstrating its commitment to source aluminium for its packs responsibly. ASI sets leading standards for responsible aluminium production and sourcing, covering a broad range of ethical, environmental and social topics, including specific limits on carbon emissions in the production of aluminium.
By requiring all its aluminium suppliers to meet ASI standards, SIG is helping to improve performance in supply chains and drive lower-carbon aluminium production. This in turn supports reductions in the value chain carbon footprint for SIG and its customers.
Britvic, one of the largest companies in the world in the non-alcoholic beverage sector, announces the adoption of SIG’s PAC.TRUST solution for the digitisation of its laboratory analysis processes at its operations in the Brazilian states of Ceará and Minas Gerais. Britvic will adopt the Laboratory Information Management Systems (LIMS) and Digitalisation modules of the PAC.TRUST solution, enabling traceability of internal processes in minutes.
The solution is a tool to digitise monitoring and quality records at the three plants of the Britvic group in Brazil, located in Astolfo Dutra and Araguari (MG), as well as Aracati (CE). With PAC.TRUST in operation, Britvic strengthens and brings more agility to its quality control processes, eliminating the need to convert physical records to multiple spreadsheets, and providing more security to information within the respective plants. This digitisation minimises errors and deviations due to incorrect records caused by duplicate data entries. PAC.TRUST also allows Britvic to reduce the time in simulations and effective traceability actions, to simplify audits, and to bring even more reliability to all processes involved in the supply chain, reinforcing its commitment to product quality and its growth strategy.
SIG’s modularised PAC.TRUST solution helps SIG customers to have complete visibility of the production chain per package. For Britvic, SIG used two modules of the PAC.TRUST solution, LIMS and Digitalização (Digitisation). The solution was installed in 2022 and has already brought several benefits to the company, such as a 40 % reduction in quality data analysis time, an increase in the level of information security with data storage redundancy, a 75 % reduction in weekly record checking time and 8x faster traceability, providing a digital and integrated operation at corporate level.
Maspex Wadowice Group, one of the largest food manufacturers in Central and Eastern Europe, continues its close partnership with SIG as it becomes the first to offer SIG’s domeTwist closure with tethered cap (domeTwist TC) for SIG’s unique carton bottle combidome. This is an important step forward on Maspex’ sustainability roadmap, as it leads the way in adding innovative solutions to its juice ranges.
The company recently launched its Tymbark Vega juices in combidome 500 ml with domeTwist TC, followed by Tymbark juice in 1,000 ml combidome with tethered cap. The retail launch by Maspex comes well ahead of the EU’s Single-Use Plastics Directive, which states that all single-use beverage containers must come with caps that stay attached to the pack by July 2024, so they can be easily disposed of and recycled with the rest of the pack.
SIG’s domeTwist closure with tethered cap does not compromise on convenience for consumers and is compatible with SIG’s existing filling lines and closure applicators, demonstrating the true flexibility and adaptability of SIG’s packaging and filling solutions for customers at minimum cost. This provides maximum planning and investment security for European beverage producers such as Maspex, who must comply with the EU’s regulatory requirements.
(Photo: SIG)
SIG’s domeTwist TC closure can be firmly fixed to the desired position by pressing it down to the top of the pack until it gets into its ‘parking mode’. The cap doesn’t have to be held down and the consumer can easily pour and drink from the carton without any cap interference. For closing, the cap just needs to be lifted slightly before being closed the usual way. Tethering even adds convenience, as the closure is always at hand and never gets lost. High consumer acceptance for both drinking and pouring is already market research proven.
SIG’s domeTwist closure with tethered cap for combidome is one of three closure innovations for SIG’s most popular packs in Europe. Additionally, combiSwift and combiMaxx closures with tethered cap are also available for SIG’s family-size carton packs.
SIG announced a BRL 10 million investment in innovative recycling technology that will enable polymers and aluminium from used aseptic carton packs to be recovered and sold separately for the first time on an industrial scale in Brazil. By expanding the range of applications for recycled materials from used aseptic cartons, SIG expects to increase their value by more than 50 %.
Innovative recycling technology
The renewable paper board that makes up around 75 % of aseptic carton packs on average can be separated for recycling in paper mills through Brazil’s existing recycling infrastructure. The polyethylene and aluminium mix (polyaluminium or PolyAl) left over from this process can be recycled into a robust material for purposes such as roofing, pallets and furniture.
SIG’s recycling plant will use innovative technology that makes it possible to separate the polyethylene from the aluminium in PolyAl to create a wider market and demand for these recycled materials. Developed over five years with project partner ECS Consulting, the new technology has already undergone a pilot project that proved the effectiveness of the chemical recycling process.
The new recycling plant is currently in construction in the state of Paraná. It is expected to begin operating in 2024 with an initial production capacity of 200 tonnes per month. Together with industry partners, SIG has also invested in a plant in Germany to separate polymers and aluminium from PolyAl that went into production in 2021.
Ethical collection programmes
Investing in new technology to create a wider market for recycled materials is an important step in increasing recycling rates for used aseptic cartons. SIG has already led the way with innovative programmes to support two other important steps: collection of used packaging from consumers and separation of that packaging to go into the right recycling streams.
SIG’s so+ma vantagens programme, run in partnership with NGO so+ma since 2018, enables people in underprivileged communities to collect loyalty points for bringing in waste for recycling. The points can then be exchanged for rewards, such as essential food products and skills training. SIG is now expanding this model to promote recycling and bring additional societal benefits to further municipalities in Brazil and beyond.
SIG also promotes public policies for selective waste collection in Brazil, and supports effective infrastructure and decent working conditions for waste collectors’ cooperatives as a seed investor in the Recicleiros Cidades programme. Set up with NGO Recicleiros in 2018, the programme is now operational in 13 municipalities and aims to reach 60 by 2027.
Dutch company Riedel, a leading producer of NCSD products, is the first in the Netherlands to offer its famous juices in SIG’s innovative on-the-go combismile carton pack. Riedel’s iconic Appelsientje, CoolBest and DubbelDrank juice brands will benefit from the clever design of combismile, which is also paired with SIGNATURE FULL BARRIER packaging material, where the small amount of polymers used are linked to certified forest-based renewable materials via a mass-balance system.
SIG’s combismile carton offers the perfect lifestyle match for Riedel juices and provides busy consumers of all ages with ultimate on-the-go convenience – easy to open, handle, hold, close and store on the go. With a curved, modern shape with easy grip corners, combismile offers consumers handy consumption straight from the pack and is resealable thanks to its innovative one-step closure.
Riedel has extensive expertise in carton packaging, naturally evolving over time in close partnership with SIG. The new 330 ml on-the-go combismile carton pack is a logical development, unifying Riedel’s carton packaging portfolio to offer the most convenient and sustainable choice for consumers.
Carton packs with SIGNATURE FULL BARRIER packaging material reduce the carbon footprint compared to a standard carton pack* even further, as a result of the substitution of fossil polymers with mass-balanced plant-based polymers made from tall oil – a by-product of paper manufacturing. All three key raw materials are linked to certified responsible sources: paperboard is from FSC™-certified forests and other controlled sources; forest-based renewable polymers are certified according to ISCC PLUS (International Sustainability & Carbon Certification) via a mass-balance system; and an ultra-thin layer of ASI certified aluminium protects against light and oxygen. Riedel already successfully uses SIGNATURE FULL BARRIER packaging material for juices in 1,000 ml and 1,500 ml carton packs from SIG.
SIG’s CFA 1824 filling machine for combismileBig combines excellent flexibility with high speed, providing Riedel with the capacity to fill 24,000 carton packs per hour and the ability to fill five different volumes: 200 ml, 250 ml, 300 ml, 330 ml and 350 ml.
*Results based on ISO-compliant life-cycle assessment CB-100732c: https://cms.sig.biz/media/4440/sig_lca_signature_addendum-combiswift-plus.pdf)
In Egypt, SIG is launching ‘Recycle for Good’, an innovative recycling initiative to enable direct household and food service industry collection of used aseptic carton packs through tech-based solutions. This initiative involving SIG and Tagaddod is the first of its kind in the Egyptian market.
Consumers can use a mobile app to arrange for their used cartons to be collected from their homes or workplace in exchange for rewards. The project aims to incentivise recycling of used beverage cartons, ensuring high-value resources remain in circulation while benefitting local communities.
SIG is working with Tagaddod on this project. They are leading the collection of the cartons. Tagaddod is the first company in Egypt to enable direct household and food service industry waste collection through tech-based solutions. Its app allows consumers and businesses in the food service industry to arrange collection of their used beverage cartons in exchange for rewards. The initiative uses Tagaddod’s existing logistics network, and household brand Green Pan to collect the cartons.
Recycling SIG carton packs keeps high-quality renewable materials in circulation for longer. All the materials used to make aseptic carton packs – paperboard, aluminium and polyethylene – can be recycled as valuable resources that can be used to create new products.
Only around 60% of the waste Egypt generates annually is collected currently, and less than 20% of this is properly disposed of or recycled. With no segregation of waste at household level, there is a huge need for collection initiatives such as this one.
SIG is committed to partnering with others to increase the collection and recycling of used beverage cartons, supporting the shift towards a circular economy. Recycling of packaging is an industrywide issue, and SIG partners on this with many different stakeholders, including industry peers, customers, consumers, and national and local governments. As recycling rates, regulations and infrastructure vary widely in different countries and municipalities, SIG take a tailored approach through local roadmaps in priority countries.
SIG’s innovative and highly intuitive user interface (Human Machine Interface – HMI) SIG CRUISER has been awarded another top design award – the Red Dot Award Brands & Communication Design 2022 in the interface design category. The Red Dot Award is one of the largest and most prestigious design competitions worldwide.
The jury was highly impressed by the outstanding design and creativity of SIG’s innovative user interface, which was developed for SIG’s next-generation filling technology, in partnership with HMI Project GmbH. SIG CRUISER also recently won a world-renowned iF DESIGN AWARD 2022 Gold in the User Interface category.
The Red Dot Label has established itself internationally as one of the most coveted seals of quality for good design. The 24-member jury of international experts meticulously evaluate brands and works of communication design on criteria such as originality & creativity, design quality & innovation, as well as comprehensibility & emotionality. Winners, including the team from SIG and HMI Project, will be honoured on 28 October 2022 at the Red Dot Gala & Designers’ Night in Berlin.
Dr Peter Zec, Founder and CEO of Red Dot, commented on this year’s competition: “Our awards this year show just what good communication design can achieve – from recognising complex problems and transforming these into solutions, to presenting multi-layered information in an easy-to-understand and accessible way.”
SIG CRUISER enables food and beverage manufacturers to get the most out of filling units to reduce the risk of downtime and to connect, automate and monitor lines. In today’s competitive environment, businesses are under pressure to increase output, improve margins and optimise assets. SIG CRUISER provides consistency along the filling line, from shop floor to top floor, and ensures fast reaction times and convenience for both the single machine operator and a service team.
Michael Schaaf, Team Leader HMI & Transformation Engineering at SIG: “We are again super proud that SIG CRUISER stood out and convinced another expert jury. Red Dot is a top accolade for us and our partner HMI Project, especially as it’s independently judged by internationally-recognised experts. In today’s competitive environment our highly intuitive user interface enables our customers to easily set their complete production process to make life much easier for the operator, while reducing the need for training significantly. SIG CRUISER operates the entire filling line end-to-end, showing necessary information in an intuitive way.”
SIG announced the completion of its acquisition of Pactiv Evergreen Inc.’s Asia Pacific chilled carton operations (“Evergreen Asia”). The business is fully consolidated from the beginning of August 2022.
On 5 January 2022, SIG announced that it had entered into an agreement to acquire Evergreen Asia, a leading system supplier of filling machines, cartons, closures and after-sales service in the chilled segment, covering dairy and non-carbonated soft drinks, with production facilities in mainland China, Taiwan and South Korea.
For the twelve months ended 31 December 2021, Evergreen Asia generated revenue of approximately EUR 135 million and adjusted EBITDA of approximately EUR 24 million1. It was acquired for an enterprise value of USD 335 million and SIG expects to realise run-rate cost synergies of approximately EUR 6 million.
The acquisition provides new growth opportunities in Asia, where demand is growing strongly especially for fresh milk in China. Evergreen Asia enables SIG to further expand its existing customer relationships with national dairies and provides access to new customers at a regional and local level. SIG intends to leverage its R&D know-how, innovation capabilities and its marketing expertise to introduce more innovative packaging formats in this market segment.
1Unaudited
In the Netherlands, Lipton Ice Tea, a leading global ice tea brand, has made the decision to switch to SIG aseptic carton packs with SIGNATURE FULL BARRIER packaging material, where all the polymers used are linked to certified forest-based renewable materials via a mass-balance system. This decision by Lipton Ice Tea, a Unilever brand, is an important step and contributes to the bigger Unilever sustainability goal of becoming fully net zero by 2039. The switch to SIGNATURE FULL BARRIER is also a significant step forward on Lipton’s commitment to contributing to the circular economy and becoming a fully circular brand.
Lipton has been appreciating the benefits of SIG aseptic carton packs in the Netherlands for many years and its ice tea will now use carton packs with SIGNATURE FULL BARRIER from May 2022. With around 20 million packs sold yearly, this important next step matches the brand’s strong sustainable ambition and meets the demands and expectations of Dutch retailers and consumers.
Lipton, who is committed to using the most sustainable packaging solutions, has chosen SIG’s combifitMagnum 1,500 ml carton pack with SIGNATURE FULL BARRIER. Carton packs with SIGNATURE FULL BARRIER reduce carbon footprint compared to a standard pack*, as a result of the substitution of fossil polymers with mass-balanced plant-based polymers made from tall oil – a by-product of paper manufacturing. All three key raw materials come from certified responsible sources via mass-balance systems: paperboard is from FSC™-certified forests and other controlled sources; forest-based renewable polymers certified according to ISCC PLUS; and an ultra-thin layer of aluminium which protects against light and oxygen is covered by ASI (Aluminium Stewardship Initiative) certification.
With start-up companies already benefitting from SIG’s SIGCUBATOR accelerator program, SIG is once again offering new food and beverage innovators an amazing no-strings opportunity to get their exciting new product idea to market. Interested start-ups can apply now at no cost via www.sigcubator.com until 28 February 2022.
This is the fourth time SIG has opened-up its SIGCUBATOR accelerator program to forward-thinking food and drink start-ups and small businesses, eager to partner with SIG at no cost or obligation, to help launch their products. It is these small entrepreneurial start-ups who are increasingly driving industry innovation and value creation. However, many don’t have the volume to produce big batches with co-packers or the expertise and financial ability to invest in their own production plant. This is where SIG can offer an incredible opportunity.
SIGCUBATOR takes innovative start-up ideas on a ‘consumer-centric’ journey, from testing prototypes in SIG’s test centre in Germany, through to a successful launch to market. SIG is there to help at every step, giving expert advice, consumer-focused insights, and access to its extensive global network within the food and beverage industry.
SIG partnering with start-ups and co-manufacturers brings opportunities to all three parties: SIG’s expertise, filling capabilities, and industry network help talented start-ups launch innovative concepts, which can then be commercially filled at one of SIG’s co-packing partners. This creates space for further innovation to assure a speedy launch to market. For co-packers, such partnerships help them enter and experience new and attractive beverage categories and grow these innovative segments in the future. For SIG, working together with forward-thinking food and beverage start-ups is key to driving innovation and value creation.
Food and drink start-ups can apply now at www.sigcubator.com. All ideas are welcome – as the famous saying goes “mighty oaks from little acorns grow”. SIG can also be contacted directly at sigcubator@sig.biz after the closing date.
SIG has entered into an agreement to acquire 100 % of Scholle IPN, a privately held company, for an enterprise value of EUR 1.361 billion and an equity value of EUR 1.05 billion. The transaction will be funded through 33.75 million SIG shares issued from existing authorised capital and EUR 370 million cash; the existing debt of Scholle IPN will be refinanced at closing. The transaction is expected to close before the end of the third quarter of 2022 subject to customary closing conditions.
This acquisition diversifies SIG’s exposure to growing and resilient end-markets. SIG’s portfolio of market-leading sustainable food and beverage carton solutions will be expanded into bag-in-box and spouted pouches for retail, institutional and industrial customers. SIG and Scholle IPN have many similarities and are highly complementary businesses in terms of systems and product offering. The combination will unlock significant growth opportunities and value.
Founded in 1945, Scholle IPN is a leading innovator in sustainable packaging with a systems offering. It is the inventor of and global leader in bag-in-box (2 l –1,500 l capacity) and the number two in spouted pouches (50 ml – 500 ml capacity). The acquisition will therefore expand SIG’s portfolio into both larger and smaller formats. Scholle IPN is headquartered in the USA and has approximately 2,100 employees globally. Revenue in the twelve months to 31 December 2021 was EUR 474 million with adjusted EBITDA of EUR 90 million (adjusted EBITDA margin c.19 %)2. The USA accounts for around 55 % of revenue and the acquisition will significantly increase SIG’s presence in this large and attractive market. It will also enable the expansion of the Scholle IPN portfolio into the emerging markets of Asia Pacific, Latin America and Middle East Africa, where SIG has a well-established presence.
With this acquisition, SIG will be able to offer the most sustainable packaging solutions across a wide range of categories and product sizes. Growth in bag-in-box is being driven by the shift from rigid to flexible packaging which significantly reduces the amount of material needed to package the product. Scholle IPN has a longstanding focus on sustainability and on the light-weighting of both packaging and fitments. It is a pioneer in the development of mono-materials which are designed for recycling. Joining together the R&D capabilities of the two companies will deliver more value to customers by advancing the development of material and aseptic technology to reduce carbon emissions and food waste.
Around 70 % of Scholle IPN revenues are in food and beverages which will underpin the resilience already demonstrated by SIG’s business. The acquisition will enable SIG to build on its core strength in aseptic technology and to expand its use in both pouches and bag-in-box. It will also drive SIG’s expansion into new categories such as wine and water. Like SIG, Scholle IPN has developed long-standing customer relationships and the acquisition brings multiple cross-selling opportunities, as well as potential for an enhanced service offering for the combined customer base. In addition, run-rate cost synergies of EUR 17 million will be generated in areas such as procurement and manufacturing efficiencies.
1At current USD/EUR exchange rate 2Unaudited. At 2021 average USD/EUR exchange rate
SIG announced the launch of SIGNATURE EVO, the world’s first aluminium-free full barrier packaging materials for aseptic carton packs. SIGNATURE EVO extends SIG’s lower-carbon aluminium-free packaging materials – already available for plain white milk – for wider use with oxygen-sensitive products such as fruit juices, nectars, flavoured milk or plant-based beverages.
SIGNATURE EVO is the latest evolution in the SIGNATURE portfolio – SIG’s innovative offering of the most sustainable packaging materials available for aseptic carton packs.
SIG led the industry with the first ever aluminium-free solutions for aseptic cartons. By eliminating the need for an aluminium foil barrier layer, combibloc ECOPLUS cut the carbon footprint of SIG’s standard packaging material by 27 % when launched in 2010. SIGNATURE 100 cut this further in 2017, offering a 58 % lower carbon footprint than SIG’s standard packaging material by linking the polymers to 100 % renewable forest-based materials via a certified mass-balance system1.
With more than 1.9 billion packs now sold with these aluminium-free long-life packaging solutions for liquid dairy products, SIG has built on this success to create the first full barrier aluminium-free solutions for aseptic cartons.
SIGNATURE EVO packaging materials are expected to offer a similar carbon footprint reduction to combibloc ECOPLUS, to be confirmed through an independent, critically-reviewed life-cycle assessment. Like all SIG packs, SIGNATURE EVO is fully recyclable in existing recycling streams.
With barrier properties comparable to standard aseptic cartons that include an aluminium foil barrier layer, SIGNATURE EVO packaging materials ensure that even oxygen-sensitive products are protected over long periods of time without the need for refrigeration. This enables customers to bring the environmental benefits to many more food and beverage categories.
SIGNATURE EVO will initially be launched in the combiblocMini portion-sized format before being extended to other formats. It is suitable for both oxygen-insensitive products like plain white UHT milk and oxygen-sensitive products like fruit juices, nectars, flavoured milk or plant-based beverages.
SIGNATURE EVO enhances opportunities for customers to differentiate their products with an aluminium-free pack that offers both on-shelf appeal and stand-out environmental credentials.
In the future, it will also be available in more options such as SIGNATURE EVO 100 – SIG’s full barrier solution for aseptic carton packs linked to 100% renewable forest-based materials.
1Results based on ISO-compliant life-cycle assessment CB-100732c for Europe.
An SIG-backed beverage carton recycling project has won a A$1.74 million grant from the Federal and New South Wales (NSW) Government towards setting up a A$5 million facility that will turn post-consumer beverage cartons and paper cups into high performance building material. The project is funded by the Australian Government’s Recycling Modernisation Fund and the NSW Government’s Waste Less, Recycle More initiative.
The Australian and NSW Governments and the companies behind the project expect the facility will create confidence in a new market for recycled construction materials, similar to roads made from recycled glass, and enable more packaging to become 100 per cent recyclable, in line with Australian national packaging targets.
The project is the first collaboration between SIG and Tetra Pak in Australia under the umbrella of the Global Recycling Alliance for Beverage Cartons and the Environment (GRACE) and is a joint initiative with saveBOARD and its supporters Freightways and Closed Loop.
The Australian Packaging Covenant Organisation (APCO) says this is a fantastic step forward for beverage cartons and for the brands and consumers that use this important type of packaging.
saveBOARD co-founder and Chief Executive Officer Paul Charteris says making high-performance low-carbon building materials using 100 % recycled materials from everyday waste is a game-changer that will transform the construction industry in Australia.
The first Australian saveBOARD plant will reprocess liquid paperboard beverage containers, including both aluminium-lined aseptic packages and non-aluminium-lined containers collected through the container deposit scheme and coffee cups collected through the ‘Simply Cups’ recycling program. It will also source material from document recycling company Shred-X.
Together with supplementary material from industrial processes, these items will be used to manufacture high-performance low-carbon building products to substitute plaster board, particle board, and oriented strand board (OSB) that can be used for interior and exterior applications.
The saveBOARD process uses heat and compression to bond materials, eliminating the need for glues or other chemical additives, to produce a clean product with zero volatile organic compounds (VOCs), suitable for use in homes and commercial buildings.
SIG’s second state-of-the-art production plant for aseptic carton packaging in China is now up and running. Despite challenges posed by the pandemic, the large-scale project has been successfully implemented, once again demonstrating SIG’s ongoing commitment to engineering excellence and sustainability leadership.
The new plant is located close to SIG’s existing production facility at the Suzhou Industrial Park (SIP), which allows for shared resources in both production and operations. The new facility is also close to SIG’s Asia Pacific Tech Center, with industry-leading innovation capabilities that bring a flow of new concepts and solutions to SIG customers. Having the Tech Centre nearby ensures SIG can keep pace with, and anticipate, new trends.
Samuel Sigrist, CEO of SIG: “The Asia Pacific region continues to be one of the major growth engines for aseptic carton packaging. The expansion of our production network will enable us to further strengthen our position in the growing Chinese market. It also means we can respond more quickly to the needs of our customers to provide holistic solutions to the food and beverage industry.”
By building a second production plant in China, SIG is committed to serving the Chinese market by providing high-quality products and services to customers across the Asia Pacific region. The entire production process in the new plant is managed intelligently, which significantly improves operational and production efficiency. The smart manufacturing system covers extrusion, printing, creasing, cutting and sealing.
Samuel Sigrist continues: “SIG has built up a strong customer base across the Asia Pacific region, providing outstanding innovation capability and end-to-end solutions for differentiated products, smarter factories and connected packs. Our close partnership with the two largest Chinese dairies, and other food and beverage companies, will continue to grow and develop.”
By 2024, the new plant will cover an area of 120,000 square metres and is expected to have an annual production capacity of 8 billion carton packs. It has been designed and built to have the lowest possible carbon emissions, with an artistic combination of classical Chinese garden and modern elements. Photovoltaic panels on the roofs can provide 1.5 million kWh of solar energy and collected rainwater is also reused after treatment to save around 28,000 tonnes of tap water per annum. In addition to energy-saving lighting devices, special lighting systems are installed to significantly reduce electricity consumption.
The new plant’s best-in-class environmental, safety and operation performance has already been recognised with a prestigious international industry certification: LEED (Leadership in Energy and Environmental Design) gold certification for building design and construction. LEED is a green building certification programme created by the U.S. Green Building Council which is used worldwide. SIG’s new packaging plant was the first plant in China’s aseptic packaging industry to be built in strict accordance with the LEED gold certification standard.
SIG announced that it will construct a new plant in Queretaro, Mexico to serve North American markets. The plant will further expand SIG’s global production network and will enable the company to build on its strong track record of growth in North America.
Through its existing sales and service presence, SIG has been able to forge strong relationships with major dairies in Mexico, a large and growing milk market. In the USA, SIG has a well established co-manufacturing customer base and is ideally placed to serve innovative and expanding new categories.
SIG will invest around €40 million in the new plant over the period 2021-2023. The investment will cover state-of-the art production capacity for the printing, cutting and finishing of carton packs. The plant is expected to open in the first quarter of 2023 and will create around 200 jobs. It will have a highly flexible layout with a focus on ergonomics and the environment. Land and buildings will be financed through a long-term lease with an NPV of approximately €20 million.
SIG joins AIM-Progress to collaborate for positive impact through responsible sourcing
SIG announced it is the first in the beverage carton industry to become a member of AIM-Progress, a global forum of leading fast moving consumer goods (FMCG) manufacturers and common suppliers, assembled to enable and promote responsible sourcing practices and sustainable supply chains.
Collaborating for positive impact
Responsible sourcing has been a key pillar of SIG’s net positive ambition to go Way Beyond Good for society and the environment since the outset. This commitment is closely aligned with AIM-Progress’ focus on collaborating for positive impact through responsible sourcing, making membership a natural fit.
The goal of AIM-Progress is to positively impact people’s lives and ensure respect for human rights, while delivering value to its members and their supply chains. A priority is to build members’ and suppliers’ capability to adopt and implement the UN Guiding Principles for Business and Human Rights.
As the first beverage carton provider to join the organisation, SIG has an excellent opportunity to build strong partnerships with other members. The aim is to work together to co-create solutions and share best practices that can positively impact people’s lives and ensure human rights are respected through the supply chain.
Helping customers meet demand for responsible sourcing
FMCG brands are seeing increasing demand from consumers, investors and other stakeholders to demonstrate that they meet high ethical, environmental, labour and human rights standards – not only in their own operations, but throughout their products’ supply chain.
SIG’s solutions enable customers to clearly demonstrate that their packaging comes from responsible sources. The company has led the industry in the development and adoption of certifications for responsible sourcing for over a decade.
SIG is the only aseptic carton provider to offer packs with all three main materials certified as responsibly sourced – FSCTM-certified liquid packaging board, ASI-certified aluminium foil and ISCC PLUS-certified polymers. All three of these certifications include stringent requirements on human rights as well as other social and environmental criteria. SIG has also made a strong commitment to human rights in its business and supply chain as a signatory to the United Nations Global Compact.
About AIM-Progress AIM-Progress is a forum of leading Fast Moving Consumer Goods (FMCG) manufacturers and common suppliers, assembled to enable and promote responsible sourcing practices and sustainable supply chains. It is a global initiative supported and sponsored by AIM – the European Brands Association.
SIG turns innovative food and beverage ideas into commercial reality
SIG is delighted to announce that the first of three application rounds in 2021 is now open for their SIGCUBATOR program. Food and drink start-ups and small companies eager for an amazing no-strings attached opportunity can apply at no-costs until February 28th at www.sigcubator.com.
SIGCUBATOR is SIG’s accelerator program for new businesses who need just the right spark to ignite the next novel food or drink innovation.
Anna Rabanus, Global Category Manager at SIG, explains the program: “We understand that getting a product off the ground is often a challenge for start-ups. The SIGCUBATOR program supports entrepreneurs with the production facilities, the knowledge and connections in the food and beverage industry. Our team of experts will be there to guide start-ups through the most crucial period of their innovation: from testing prototypes in SIG’s combiLab in Germany through to a final product and package concept that’s ready for consumers.”
SIG is keen to identify and engage with entrepreneurs at an early stage and attract potential like-minded partners who share the same vision for delivering nutritious food and beverages which excite and improve peoples’ lives in a sustainably packaged way. Forward-thinking food and beverage start-ups are one key to driving industry innovation and value creation. SIG will evaluate concepts based on their innovativeness within the space, their market entry strategy as well as principles of future acceleration in the market with co-manufacturing partners.
One new start-up business which has already successfully launched its exciting range of shakes to market via SIGCUBATOR is UK-based GROUNDED. Filling two SKUs in SIG’s combiLab, GROUNDED recently launched its innovative plant-based protein shakes in SIG’s unique carton bottle combidome. Products are now available online and in retailers such as Selfridges and Planet Organic – a UK based organic supermarket chain where they already are #1 selling protein drink range within 3 months of launching.
Gabriel Bean, Founder at GROUNDED: “Just one small idea can change an entire industry and we identified a gap in the market for a clean, genuinely natural, plant-based shake – with no compromise on natural ingredients and packaging. The team and people at SIG were just as aligned on values, and we couldn’t have found a better partner with which to launch these products. They supported us all the way, from our first contact with their UK team, through to their exceptional combiLab operation in Germany. We look forward to continuing our partnership with such professionals in their field.”
SIG announced another milestone in its ambition to go Way Beyond Good for society and the environment by offering ASI-certified aluminium as standard for all SIG packs in Europe.
SIG is the first in the industry to obtain certification to both the ASI (Aluminium Stewardship Initiative) Performance and Chain of Custody standards and is the only aseptic carton producer to offer ASI-certified aluminium in its packs.
The first ASI-labelled cartons were launched by customers such as B-Better® (from Unilever’s Better Future Platform), Riedel and DRINKS3 in 2019. Now, ASI-certified aluminium will come as standard for all SIG packs in Europe.
SIG’s fully recyclable and renewable paper straw solution for aseptic carton packs is being launched for the first time in Europe by Intermarché, one of the most popular retail chains in France.
Intermarché is the first company in France to launch paper straws with aseptic carton packs. By offering this solution across its three brands – Paquito, Look and top Budget – it will save 10 tonnes of virgin plastic per year.
The company will be offering the juices and beverages of these brands in combiblocMini packs with SIG’s 6 mm straight paper straw solution – one of several options available in SIG’s paper straw portfolio. The cartons are filled at Antartic, a production unit belonging to Agromousquetaires, a food-processing subsidiary of Groupement Les Mousquetaires.
SIG was the first in the industry to offer a market-ready paper straw solution for aseptic carton packs, enabling customers to meet the urgent need for alternatives to plastic drinking straws – which will be banned across Europe from the beginning of 2021 in line with the Single-Use Plastics Directive.
SIG’s paper straws offer a more sustainable solution that is renewable and fully recyclable. They are an ideal companion for SIG’s fully recyclable carton packs, which are mainly made of renewable paper board.
The paper used to make SIG’s paper straws originates from FSCTM-certified forests and other controlled sources. The blister for the straw has also been redesigned to help prevent litter by remaining attached to the pack to be recycled together.
SIG offers both straight and U-shaped paper straws. Paper straws are available for use with SIG’s combiblocSmall or combiblocMini packs to maintain the convenience of small-size formats for consumers looking for on-the-go beverages.
The innovative structure and diagonal cut make the straw robust enough to pierce the closed straw hole of the carton. Positive results in consumer tests showed no compromises in convenience compared with conventional plastic straws. Customers can use existing straw applicators to attach them to packs.
SIG’s newly built, state-of-the-art and fully automated AutoStore® spare parts warehouse for SIG filling machines, implemented by Hörmann Logistik, has now been put into operation and ensures that its customers receive highly efficient supplies. Located at the company’s machine assembly site in Linnich, Germany, the new AutoStore warehouse plays an integral part in SIG’s global spare parts management.
As food and beverage products continue to diversify, it is essential that production schedules run smoothly and to maximum capacity without downtime. The new AutoStore warehouse enables SIG to adapt and respond flexibly to changing customer needs in the quickest possible time, guaranteeing speedy delivery of spare parts to keep the versatile equipment running efficiently. This seamless service means continuous and optimum performance of SIG’s filling systems, maximum technical availability and precisely tailored maintenance.
The new warehouse uses a modular system, where stockable box containers are loaded, stored and then unloaded by robots, guided by routing software. The system comprises the storage, warehousing and order picking processes for all items that can be stored in containers. The storage processes and retrieval are performed vertically. This closed system prevents unwanted material removal and ensures effectual 24-hour operation. The robots are extremely energy efficient with a consumption of just 0.1 kW/h, saving energy by more than 90 percent compared to more conventional solutions.
Franz-Josef Mines, Global Assembly & SCM Director at SIG, commented: “With our new, fully automated warehouse system, SIG is well positioned for the future and is able to deliver spare parts quickly and efficiently. We’ve significantly reduced picking times compared to our previous system and can meet any customer order requirements at short notice, no matter how small.”
SIG’s AutoStore warehouse puts customers and their production targets as priority. The smooth running of equipment means maximum production capability and timely product delivery to retailers. Both are vitally important for future growth, profitability and competitive advantage.
SIG announced that it will fund breakthrough research into more sustainable materials at EPFL, the Swiss Federal Institute of Technology in Lausanne, Switzerland, as part of a joint initiative with Nestlé, Logitech and other industry partners to tackle environmental challenges associated with plastic waste.
Driving research into sustainable materials
Together, the corporate partners have committed to provide 5 million Swiss francs over 10 years. The funding will support a new Chair for Sustainable Materials research within EPFL’s Institute of Materials.
The Chair, to be appointed as a tenure-track Assistant Professor, will be responsible for developing and implementing a new research programme on sustainable materials at EPFL, one of Europe’s most vibrant and cosmopolitan science and technology institutions.
Research areas of interest will address critical questions such as the overall environmental impact of materials, the exploration of bio-based, bio-degradable and recyclable materials, including high-performance paper-based barrier materials, that could help to address environmental concerns about plastic packaging.
Supporting customers with sustainable solutions
Beverage cartons are fully recyclable and have a much lower environmental footprint than many alternatives for long-life food and beverages such as milk, juice or soups. They are made mainly from renewable paperboard, but small amounts of polymers and aluminium foil are usually needed as barrier layers to contain and protect liquid food products, and for caps and closures.
SIG already offers an innovative aluminium-free aseptic packaging for dairy products, known as combibloc EcoPlus, and its SIGNATURE PACK solution uses a mass balance approach to link the polymers used in the carton to 100% renewable, forest-based feedstock. The company is now working to create an aseptic pack made out of 100% renewable materials – without mass balancing or aluminium – that can be used for a range of products, including juices that are more sensitive to light and oxygen.
Supporting research into more sustainable, high-performance barrier materials will help SIG drive progress towards this goal as it works in partnership with customers to bring food products to consumers around the world in a safe, sustainable and affordable way.
SIG’s Corporate Responsibility (CR) Performance Update for 2019 explores key aspects of the company’s Way Beyond Good ambition, highlights its sustainability stories of the year, and reports progress towards its targets for 2020 and beyond.
„Our packaging has delivered food safely to billions of people all over the world. We want to help shape a sustainable food system that gets the most from what it uses and gives more than it takes,” said Rolf Stangl, CEO of SIG. “To do this, we need to go further than we’ve ever gone before. We took some more big steps forward this year and the increased uptake of our most sustainable packaging solutions shows we’re using growth as a driver for good.”
Highlights in 2019
SIG continues to build on its track record of sustainable innovation and industry firsts. Highlights this year include:
Launching the world’s first Aluminium Stewardship Initiative (ASI) labelled packs and the first aseptic carton packs with all three key materials from certified sources – paperboard, plant-based polymers and aluminium foil
Increasing uptake of SIG’s most sustainable products, such as SIGNATURE PACK and combibloc EcoPlus
Introducing the first paper straws for carton packs – first straight and then U-shaped
Accelerating the timeline to cut greenhouse gas emissions from SIG’s business – by 60 % by 2030 – with a new 1.5°C target approved by the Science Based Targets Initiative
Engaging in new recycling partnerships around the world, including the innovative so+ma programme that is rewarding consumers in Brazil for recycling
Turning food loss into over 9,200 school meals for underprivileged children in Bangladesh in the first year of the Cartons for Good programme run by the SIG Way Beyond Good Foundation
Achieving a Platinum rating from EcoVadis that puts SIG in the top 1 % of businesses for sustainability.
Going further
The CR Performance Update includes a series of stories from the year, which bring to life some of the ways that SIG is realising its ambition to go Way Beyond Good for society and the environment.
The company is focusing on driving progress in the areas where it can make the biggest difference: helping forests thrive, tackling climate change, driving sustainable product innovation, contributing to a circular economy and delivering safe nutrition.
To pursue these opportunities, SIG is building on strong foundations. It is committed to doing business ethically, buying responsibly, supporting its people and keeping them safe, and partnering with communities to help them thrive.
Transparent reporting
SIG’s CR Performance Update is transparent about progress against targets and includes an update on key performance indicators related to the company’s most material social and environmental issues. It also includes direct feedback from SIG’s external Responsibility Advisory Group, together with the company’s response.
The interim CR Performance Update complements SIG’s full CR reports, which are published every other year. It covers the same focus areas and most material social and environmental issues as SIG’s award-winning full CR Report for 2018, which includes more detail on the way we manage these issues. The 2018 CR Report was produced in accordance with the Global Reporting Initiative (GRI) Standards.
Please download SIG’s CR performance update under www.sig.biz/en/
SIG has set a bold new climate target that is one of the first in its industry to be approved by the Science Based Targets Initiative (SBTi) as being in line with the latest climate science to limit global warming to 1.5°C above pre-industrial levels to prevent the worst effects of climate change. SIG is committed to cutting its Scope 1 and 2 emissions by 60 % by 2030 (from the 2016 baseline).
The ambitious new target places SIG among an elite group of companies leading efforts to reduce greenhouse gas emissions in line with the global Paris Agreement to pursue efforts to limit the temperature increase to 1.5°C.
Around 300 companies have targets approved by the SBTi. Fewer than 100 are currently approved as being in line with the 1.5°C goal. SIG is one of the first in its industry to have a 1.5°C target approved by the SBTi.
SIG’s new target compresses the timeline to achieve a 60 % absolute reduction in Scope 1 and 2 emissions by a full 10 years compared with its previous target, which was already approved by the SBTi as in line with keeping global warming well below 2°C.
A strong focus on renewable energy underpins the company’s efforts to achieve this target. SIG has already switched to 100 % renewable electricity for global production and is exploring opportunities to expand on-site renewables, such as its award-winning rooftop solar array in Thailand.
SIG is not only committed to cutting emissions from its own operations. The company also commits to reduce value chain greenhouse gas emissions by 25 % per litre packed by 2030 (from the 2016 baseline). This target includes scope 1, scope 2 & scope 3 emissions from Purchased Goods and Services, Use of Sold Products, and End of Life Treatment.
Moriyama first to run commercial production using SIG filling technology in Japan
Tokyo-based 50-50 joint venture DNP • SIG Combibloc Co., Ltd has announced that pioneering dairy manufacturer Moriyama is the first customer in Japan to run commercial production using SIG filling technology and the first to offer premium ready-to-drink (RTD) products in SIG carton packs locally filled in Japan.
Japan is one of the most competitive and highly developed markets for food and beverages in the world, with innovation being the key to success. Food safety and quality is of paramount importance with extremely high requirements on both aseptic and industrial standards. SIG’s market entry in Japan with Moriyama clearly demonstrates such high-quality standards, for both filling technology and packaging.
Moriyama’s new premium RTD products, in combifitMidi and combiblocMidi 1000 ml aseptic carton packs from SIG, will be filled at the company’s production plant in Kanagawa Prefecture on a CFA 812 filling machine from SIG. The new products, including cocoa, organic tea and organic coffee, and packaging fit perfectly within Moriyama’s extensive and diverse product portfolio, offering a high level of differentiation in such a mature and challenging environment.
Moriyama is also an important co-packer within the Japanese market and the new filling technology from SIG will benefit this side of its business, helping to expand its market position in the longer term.
DNP • SIG Combibloc Co., Ltd and Moriyama work together on product innovation and differentiation as part of SIG’s Value Proposition, which aims to deliver innovative product and packaging solutions that enable businesses to satisfy ever-changing needs.
SIG is a pioneer in the industry to offer a U-shaped paper straw to be used on carton packages. After introducing the world’s first straight paper straw for carton packaging in February 2019, SIG launches a U-shaped paper straw during Gulfood Manufacturing, together with its joint venture partner SIG Combibloc Obeikan. Gulfood Manufacturing is the world’s largest annual food and beverage technology trade exhibition. The new straw uses FSC™ certified paper and is now available globally.
The new paper straw solution supports SIG’s efforts to use more renewable materials. The paper used to produce the straight paper straw and the new U-shaped paper-straws – available with 4 and 6 mm diameter – originates from FSCTM-certified forests and other controlled sources. The wrapper for the straw has also been redesigned to remain attached to the package preventing littering and can be recycled with the carton pack.
SIG is once again leading the industry on sustainable innovation by being the first to offer beverage cartons made with recycled polymers produced from post-consumer plastic waste.
SIG customers will be able to respond to consumer demand for packaging made with recycled plastics by choosing SIG cartons made with certified circular polymers. This innovation reinforces SIG’s contribution to the circular economy by making use of low quality, mixed plastic waste that would otherwise be incinerated or sent to landfill. The mixed plastic waste that is collected is treated in a process that enhances the material and transforms it into a high-quality food grade material.
Made primarily from renewable, FSCTM-certified paper board, SIG’s beverage cartons already support the circular economy by promoting the regeneration of vital natural resources in responsibly-managed forests.
Pioneering partnership
SIG is among a select group of companies – and the first in the beverage carton industry – to partner in the foundation stage of development of recycled polymers from post-consumer waste by its supplier, SABIC. This pioneering partnership highlights SIG’s commitment to a more sustainable future through new solutions that support a circular economy.
The recycled polymers offer the same high quality and have the same properties as polymers made entirely from virgin raw materials. Any contaminants are eliminated during processing, making the recycled content completely safe for food packaging.
Certified circular polymers
The recycled polymers offered by SIG will be certified to the ISCC PLUS standard to enable customers to trace recycled content throughout the value chain from post-consumer waste streams to processing and use in the production of new cartons.
SIG’s commitment to sourcing certified sustainable materials is part of its ambition to go Way Beyond Good by putting more into the environment and society than it takes out.
Bold idea becomes reality with mobile filling solution for communities
The SIG WAY BEYOND GOOD FOUNDATION has launched its flagship Cartons for Good project in Bangladesh. Cartons for Good applies SIG’s technology to empower communities to reduce food loss, support farmers’ livelihoods and promote children’s nutrition and education. The project will provide healthy school meals for underprivileged children in partnership with leading development NGO, BRAC.
Established in 2018, the SIG WAY BEYOND GOOD FOUNDATION envisions a future in which good nutrition and clean water will be available to everyone and natural habitats will be preserved for future generations. Cartons for Good is the foundation’s flagship project.
Turning food loss into nutritious school meals
Almost 20 % of the population in Bangladesh suffers from malnutrition and almost half the children are underweight. At the same time, food is going to waste because each harvest produces more than farmers can sell locally and they have no way of preserving surplus crops.
SIG set out to use its expertise as a leading systems and solutions provider for aseptic packaging to create an innovative mobile filling solution that communities can use to turn this food loss into nutritious meals that are preserved in SIG cartons for later use.
Rolf Stangl, Chairman of the Board of Trustees of the SIG WAY BEYOND GOOD FOUNDATION and CEO of SIG said: “Our Cartons for Good project is a perfect example of turning a big dream into reality. This is a true innovation outside our traditional core business, but perfectly in line with SIG’s purpose of bringing nutritious food products to consumers around the world in a safe, sustainable and affordable way.”
The packaged food is distributed to BRAC’s schools to provide nutritious meals for underprivileged children. Named the world’s #1 NGO four years in a row, the SIG WAY BEYOND GOOD FOUNDATION’s project partner BRAC brings valuable expertise and insights into local development challenges, helping to enhance the impact of Cartons for Good.
Mohammad Anisur Rahman, Director Dairy and Food at BRAC, said: “We run schools for underprivileged children across the country. Often, they cannot afford to pay for their education or even for food. Most of them drop out of school because they need to go out and work to buy food for themselves and for their families. Giving them meals at school means that not only will they learn, they will also have something to eat. BRAC is happy to be partnering with the SIG WAY BEYOND GOOD FOUNDATION and we will work together to make this project successful on the ground.”
Housed in a shipping container on a trailer, the mobile filling unit is designed to travel from one community to the next to preserve surpluses at harvest time. The initial pilot is in the region of Balia. (Photo: SIG)
From concept to reality
In just two years, the SIG WAY BEYOND GOOD FOUNDATION has turned a bold idea into a practical solution to help communities prevent food loss and malnutrition.
SIG’s expert engineers adapted the company’s proven filling technology to create a mobile unit where meals can be cooked using local recipes and preserved in long-life cartons. Housed in a shipping container on a trailer, the unit is designed to travel from one community to the next to preserve surpluses at harvest time. The initial pilot is in the region of Balia.
Farmers are paid for their produce, providing them with much-needed income, and the packs of food are used by local schools to provide a healthy, hot meal for children every day.
The first meals created in this unique mobile filling unit are already being distributed to BRAC schools in impoverished communities in Dhaka, where many children drop out of school because they need to work to feed themselves and their families. After use, the empty cartons will be recycled at a local facility.
Cartons for Good is part of SIG’s commitment to go Way Beyond Good by contributing more to society and the environment than it takes out. Developing this flagship project is a key focus of the SIG WAY BEYOND GOOD FOUNDATION.
combidome makes Polish debut
Maspex Wadowice Group, one of the biggest food manufacturers in Central and Eastern Europe, continues its close partnership with SIG, as it rejuvenates its popular juice brand Tymbark, using the innovative combidome carton pack. This is the first time the unique carton bottle has been launched in Poland.
Looking for stand out on-shelf differentiation, Maspex has realized the opportunity to refresh consumer appeal for its natural Tymbark fruit juice range, with a packaging innovation never been produced in Poland before.
Consumer preference
A recent consumer survey showed a clear preference for combidome, with the carton performing four times better than a competitor package. Participants in the survey highlighted the convenient grip and centrally located spout that ensures an outstanding pouring experience – a feature highly valued by consumers.
With a heritage that spans 85 years, the Tymbark brand is renowned for premium taste and quality, not only in its homeland of Poland but in many other European countries. The brand’s premium juice range requires a perfectly matched packaging solution, to impact on consumer purchasing decisions by standing out on shelf and providing clear usage benefits.
Maspex has a close relationship with SIG that goes back 20 years, which ensures the right product and packaging decision is made. This time combidome has been chosen for Maspex’ renowned Tymbark juice range.
As increasingly mobile consumers become more discerning about quality and convenience, packaging is playing more of an essential role. SIG relentlessly aims to drive Product Innovation and Differentiation, working in partnership with producers like Maspex to offer product and packaging solutions which perfectly match food and drink developments.
combidome convenience and on-shelf appeal
combidome perfectly complements Tymbark’s juice range, with its sturdy yet slim shape and modern design. The carton’s in store appeal, including a shelf ready tray, provides a point of difference to busy shoppers, clearly depicting the product’s premium quality and image. combidome also ensures safe product protection and consumers can benefit from its strong environmental credentials, plus secure reclosing and storage.
SIG set for growth with new state-of-the-art production plant in China
As the Asia-Pacific region continues to be one of the major growth engines for aseptic carton packaging, SIG has announced investment in the region with the construction of a second production plant in Suzhou, China.
To meet current and future customer demand, the new 120,000 square meter plant is expected to be operational in early 2021 and will be situated at the Suzhou Industrial Park (SIP), close to the company’s existing production facility and Tech Centre. With a total investment of EUR 180 million, the new plant will ensure exceptional delivery on outstanding opportunities in the Asia-Pacific region, where most countries continue to grow significantly. The plant is expected to achieve world-class environmental, safety and operational performance right from the start.
The new production facility is testament to SIG’s strong partnership with SIP and the local government, as well as its unparalleled commitment to deliver world-class packaging, service and the most modern solutions to the rapidly growing Asian markets and to China in particular. SIG’s recently opened cutting-edge Tech Centre in Suzhou supports customer collaboration in the development and implementation of innovative product concepts and market-ready packaging solutions.
Across Asia, millions of people are only now starting to consume packaged food and beverages. The rise of new consumers, driven by increasing income, changing lifestyles and new consumption habits, represents a huge opportunity for aseptic carton packaging with its long shelf life without the need of a cooling chain.
At the same time, young and growing populations are adopting modern lifestyles in urban areas, with more on-the-go consumption, an increasing awareness of health and wellness, and a growing demand for high-quality nutritional food and beverage products.
First market launch in Belgium
SIG is making aseptic cartons with ASI-certified aluminium foil available to consumers for the first time in partnership with B-Better®, a start-up brand from Unilever’s Future Platform.
Responsible aluminium sourcing
The Aluminium Stewardship Initiative (ASI) standard is designed to enhance traceability and responsibility in the aluminium supply chain. SIG is promoting responsible sourcing throughout the value chain by using aluminium from ASI-certified sources for the ultra-thin layer of foil in its packs.
ASI certification adds value for customers by further enhancing the sustainability credentials of their packaging in the eyes of consumers. Customers can now choose to include the ASI logo on their packs alongside the FSCTM logo for responsibly-sourced paper board which has been available on any SIG pack since 2016.
The first market launch for SIG’s ASI-certified cartons will be in Belgium by the B-Better brand.
SIG’s commitment to responsible sourcing is part of the company’s bold ambition to go Way Beyond Good by putting more into the environment and society than it takes out.
SIG partnership showcases recycling in action at Mexico fun park
SIG has teamed up with soft drink producer Sociedad Cooperativa Trabajadores de Pascual (SCTP) and fun park operator Ventura Entertainment to raise awareness of the importance of recycling through special collection bins made from recycled carton packs at La Feria de Chapultepec amusement park in Mexico.
Brand power to raise awareness
SIG’s aseptic beverage cartons are 100 % recyclable, but the rate of packs recycled remains low in Mexico due to low awareness of the value of recycling and a lack of suitable waste collection systems.
The new Coopera Recycling Campaign from SIG, SCTP and Ventura Entertainment aims to use the power of popular brands to raise awareness of the value of recycling among consumers of all ages. SCTP is one of Mexico’s largest soft drinks producers and the name behind Boing!® fruit drinks. Ventura Entertainment is one of the country’s biggest attractions operators and its La Feria de Chapultepec fun park attracts over 1.5 million visitors a year.
In the first phase of the campaign, SIG will provide 15 recycling containers to be placed around the park. Each is made out of a mix of polymer and aluminium that comes from around 7,000 recycled carton packs, providing a tangible example of recycling in action. Accompanying signs promote recycling and Ventura Entertainment will offer discounts on ticket prices for amusement activities for visitors who use the recycling bins. The empty cartons will be recycled by specialist company Alcamare.
Keeping high-quality materials in use
Encouraging consumers to recycle beverage cartons supports the circular economy by returning more materials into the value chain to produce new products. SIG’s cartons are made from mainly renewable materials in the first place so recycling them keeps high-quality renewable materials in circulation.
Contributing to the circular economy by using renewable content, optimising use of materials and promoting recycling after use is part of the company’s commitment to go Way Beyond Good by putting more into society and the environment than it takes out.
SIG is the first in the industry to enable customers to demonstrate their commitment to responsible aluminium sourcing using the Aluminium Stewardship Initiative (ASI) certification.
Added value through responsible sourcing
SIG offers the world’s first aseptic carton packs that use foil certified to the ASI standard. This add value for customers, brands and retailers by promoting responsible sourcing throughout the value chain – from suppliers all the way through to consumers.
SIG customers also have the option to include the ASI label on packs to show consumers that SIG sources responsibly the aluminium it uses in the cartons – in the same way they can already include the FSCTM label on any SIG pack to show that the liquid paper board comes from responsible sources.
First certification for responsible aluminium
SIG was the first in the industry – and one of the first companies in the world – to achieve certification to the ASI Performance Standard Material Stewardship Principle at the corporate level, together with the ASI Chain of Custody certification for its production site in Austria. The company has now extended ASI Chain of Custody certification to all its carton sleeve production sites in Europe.
The ASI certification enables companies to audit the aluminium supply chain against strict standards on a broad range of ethical, environmental and social topics. Previously, there was no such certification available to certify the ultra-thin layer of aluminium foil used in SIG packs. SIG’s ASI Chain of Custody certification has made it possible for the ASI Standard to be put into practice for the first time in aseptic carton packs.
Europe-wide ASI certification is an important step towards SIG’s target to source 100 % of its key materials from certified sources as part of its ambition to go Way Beyond Good for the environment and society.
Rolf Stangl, CEO of SIG, said: “In 2018 we successfully continued our growth strategy and achieved core revenue growth of 6.4 % at constant currencies, slightly exceeding our target range of 4 – 6 %. We saw growth across our global footprint and are reaping the rewards of our steady expansion into markets outside Europe, where growth in aseptic carton packaging is being driven by mega-trends including demographics, rising disposable income and urbanisation. The Asia Pacific region in particular delivered a strong performance during the year, with robust growth in the liquid dairy segment and growing demand for premium products.
“Our broad international presence continues to provide us with promising growth opportunities. These opportunities come with exposure to currency fluctuations, which in 2018 dampened growth in adjusted EBITDA. At constant currencies, adjusted EBITDA increased by 8 %. The adjusted EBITDA margin increased to 27.5 %, reflecting a positive business mix and ongoing cost efficiency measures. We achieved a significant increase in adjusted free cash flow, while continuing to expand our filler base in growth markets. The cash generative nature of our business underpins our intended mid-term dividend payout ratio of 50 – 60 % of adjusted net income. For 2018, we are proposing a Swiss franc dividend payout in 2019 equivalent to around €100m.”
2018 Annual Report
SIG has published its 2018 Annual Report, which includes the Group’s operating and financial results accompanied by SIG’s audited consolidated and statutory annual financial statements, the Compensation Report outlining the compensation policies of the Group and the Corporate Governance Report. All publications are available for download at https://investor.sig.biz/en-gb/home/.
SIG is the first in the industry to offer a market-ready alternative to plastic straws, announcing that a paper straw solution will be delivered to first customers in the first quarter of 2019.
With growing concern about the environmental impact of plastic straws, the food and beverage industry urgently needs an alternative solution. SIG’s new paper straw offers such a solution.
Nestlé is the first customer to introduce SIG’s paper straw solution and has already tested the market launch in the Dominican Republic.
Seeking a solution
SIG does not make straws, but some of its portion-size packs are designed to be used with a straw for convenience on the go and the company has been working with suppliers to develop alternatives.
Paper is renewable and recyclable. This forest-based material already makes up 70 – 80 % of SIG’s cartons on average, and the look and feel of paper also visibly reinforces its environmental credentials to consumers.
SIG worked closely with a manufacturing partner to develop an innovative and exclusive solution that makes the paper straw robust enough to pierce the closed straw hole of SIG’s aseptic cartons. The wrapper for the straw has also been redesigned to help prevent litter by remaining attached to the pack to be recycled along with the rest of the carton.
The new paper straws will be made of paperboard from FSCTM (Forest Stewardship CouncilTM)-certified forests or other controlled sources. Customers can already include the FSC label on any SIG carton and they will be able to add the label to the paper straws once the manufacturing partner has completed FSC Chain-of-Custody certification, which is expected during the second half of 2019.
The new paper straw solution supports SIG’s efforts to use more renewable materials. The initial volume of paper straws will be limited during the launch phase, as SIG ramps up capacity with its manufacturing partner. SIG is also continuing to invest in new ways to apply this alternative straw solution to a wider variety of packaging formats.
SIG has opened a new Tech Centre, close to its packaging plant in Suzhou in China, which will bring a new dimension in supporting customers with the development and implementation of new product concepts and market-ready packaging solutions.
In the 17,500 square meter building, a team of SIG experts will develop and manufacture filling technology, conduct filling tests for customers and offer training. By focusing on product innovation and differentiation, the new Tech Centre fits in perfectly with SIG’s Value Proposition, which aims to create added value for customers and consumers alike.
SIG’s Tech Centre accommodates a state-of-the-art test and training centre, with the latest filling machines, upstream food processing equipment and UHT systems, which can process products with a wide range of viscosities and pieces. SIG will work closely with customers and offer professional support on aseptic filling tests and product concepts. The Training Centre is the second largest worldwide for SIG and is suited to both internal and external technical training on aseptic filling machines and downstream lines. The Tech Centre also hosts SIG’s Asian filler and applicator assembly operation and two Global Technology departments: Research & Development and Engineering & Application.
SIG’s Tech Centre has the highest standard as a green building and SIG is only the ninth industrial company with onsite manufacturing in China to earn the LEED Platinum standard with a total of 83 points – the second highest score in the entire country.
Biggest privately financed rooftop solar panel on the east coast of Thailand
It is one of the biggest and most impressive innovations in Eastern Seaboard Industrial Park. The gigantic rooftop solar panel on the SIG packaging plant in Rayong, Thailand, is the largest of its kind in the entire region and has now been officially opened.
According to its Power Development Plan, Thailand wants to cover 40 % of its electricity requirements from renewable energy sources by 2036 – a goal that SIG has already achieved. All SIG production plants worldwide are already powered by green electricity. In order to produce some of this itself, the Rayong packaging plant built its own photovoltaic system in cooperation with Symbior Solar.
Solar cells are one of the most environmentally friendly energy sources. To install this huge solar roof supports SIG’s commitment to becoming a net-positive company by contributing more to the society and the environment than it takes out across the value chain.
The installation of the solar roof on the SIG production plant is a result of the close cooperation between SIG and Symbior Solar, who designed and installed an effective solar photovoltaic (PV) system at the roof the SIG production plant in Rayong. Covering an area of 17,664 sqm, this solar project with 9,048 solar panels can produce up to 4,431 megawatt hours of electricity per year which in turn reduces CO2 (Carbon Dioxide) emissions by up to 90 %, whilst also saving electricity cost. SIG packaging plant in Rayong can now proudly claim the title of being the biggest solar PV installation in the entire Eastern Seaboard Industrial Park. It is thus the largest privately financed photovoltaic system on an industrial site on the entire east coast of Thailand.
Some key facts:
The production plant in Rayong is the first in the world of our SIG production plants to use a solar roof to generate energy.
Installation Capacity: 3.3 MW
Power generation 4,431 MWh/year
CO2 reduction: 2,242 tons/year (0.506 kg/kWh)
Total solar cells: 9,048 panels installed
The solar PV module covers 17,664 sqm on SIG Rayong plant’s roof.
