The aim is to be able to process them using conventional technologies so that they can be used in applications that are currently occupied by petroleum-derived plastics.
The companies Venvirotech and ENPLAST are collaborating with the Plastics Technology Centre (AIMPLAS) in this research.
Polyhydroxyalkanoates (PHA) are biocompatible and biodegradable plastics in soil and marine environments synthesised by a wide variety of microorganisms, which share very similar characteristics with plastics of petrochemical origin. The most recent studies focus on the search for cheaper alternative substrates, such as agro-industrial waste or industrial by-products, and on extraction strategies to reduce product costs. In this way, the aim is to facilitate their incorporation into a market dominated by petroleum-based plastics. The most commercialised PHAs have certain limitations to be processed by conventional technologies, so one of the objectives is to optimise them so that they can be used in different applications within the plastics industry, as well as to scale up their production and supply companies in the sector.
In this context, the COM4PHA project is committed to developing new formulations of bioplastics based on the PHAs group to promote new lines of product development based on these biodegradable materials. In particular, the project is working on formulations based on the PHBV copolymer for applications in the packaging and agriculture sector, using innovative processing technologies for this type of polymer. These technologies include hollow-body blown extrusion for bottles and the application of the copolymer as a coating on paper substrates and agricultural mulch films.
The overall objective of the project is also to optimise the synthesis of the material and favour the scaling up of larger quantities to be able to offer PHBV at an industrial level and reach certain applications that are currently occupied by conventional materials.
The biotechnology company Venvirotech, which specialises in the transformation of organic waste through a proprietary technology that uses bacteria to produce PHA bioplastics, is coordinating this project. The company ENPLAST, a specialist in the creation and manufacture of all types of plastic packaging, is also participating in the project and will be responsible for validating the materials developed. As a link between the two companies, AIMPLAS, the Plastics Technology Centre, is in charge of the new PHA formulations, both for the production of packaging and for the formulation of coatings.
The new formulations for cosmetic packaging will be biodegradable and compostable and will comply with the established requirements, which will reduce their environmental impact and allow a better acceptance of the product by the market. This innovation may also be of interest to other processors and end-users in the food and beverage sector, in addition to cosmetics.
For coating formulations in the paper and agricultural sectors, developments will improve product quality and extend shelf life. The results can be exploited in the packaging sector, and applied to those where barrier properties are required, such as the food and cosmetics sectors. In the agricultural sector, they will be applied in mulch films to maintain crop quality based on the barrier and antimicrobial properties of the coating.
The Ministry of Science, Innovation and Universities and the Next Generation funds of the European Union are financing this action.
Twellium Industrial Company, West Africa’s fastest-growing manufacturing company, has partnered with Sidel to develop a new ultra-modern facility in Kumasi, Ghana – a greenfield project housing two complete PET packaging lines for still and carbonated beverages.
Twellium Industrial Company (Twellium) specialises in the production of non-alcoholic beverages, including its flagship product, Verna Mineral Water. The company also manufactures signature brands such as Rush Energy Drink, Original American Cola, Planet Range, and Bubble Up Lemon Lime under licence from Monarch Beverage Company.
Twellium already operates two well-established production facilities in Accra, Ghana and Bobo-Dioulasso, Burkina Faso, and has now commissioned its third ultra-modern site in Kumasi, Ghana.
The Kumasi site began as a greenfield project, with Twellium constructing it entirely from the ground up. This included all civil works, infrastructure, and utilities, with Sidel assisting in the installation of two cutting-edge processing and packaging lines.
Cutting-edge PET packaging lines
At the Kumasi site, diversity in manufacturing—utilising different sizes of PET bottles, as well as producing a variety of beverages including water, carbonated soft drinks (CSD), non-carbonated drinks, and energy drinks—was crucial to its development. This enabled flexibility in production and catered to broad market demand.
Twellium’s Kumasi site now features Africa’s fastest complete PET water line, with a production output of 80,000 bottles per hour, utilising Sidel’s signature Combi solution which combines blow moulding, filling, and capping into a single, compact, and integrated solution.
The set-up also includes a state-of-the-art water treatment room and automated cleaning-in-place (CIP) system, ensuring the highest levels of hygiene and food safety.
Sidel has also installed a complete line for carbonated soft drinks (CSD) at the Kumasi plant. Capable of bottling at speeds of 65,000 bottles per hour, this high-speed line with a Sidel Combi was the perfect solution for Twellium to meet the region’s booming CSD market.
As part of the project, Sidel also installed a customised EvoDECO Roll-Fed labeller featuring an integrated system which enables the application of QR codes on the bottle cap, allowing maximum traceability and meeting Ghanaian regulations.
Leader in Ghana’s thriving beverage industry
“Sidel’s complete PET packaging lines for Twellium ensure that beverage production volume meets affordability, allowing us to keep up with the constant increase in demand. This partnership not only drives efficiency but also creates more regional job opportunities, reinforcing Twellium as a proud leader in Ghana’s thriving beverage industry,” comments Ali Ajami, Twellium Marketing Director.
Ziemann Holvrieka and partners receive project funding
How can production systems in the food industry be made more efficient? Automation is often the only solution. Ziemann Holvrieka is now contributing its engineering know-how to the virtASI project. Its goal is to make digitalisation of process engineering faster and simpler. The Bavarian Research Foundation is providing support with a grant of some 703,000 Euros.
Plant engineers and plant operators in the food industry are facing steadily rising prices for raw materials and energy. They also have to deal with increasing complexity and shortages of skilled labor. Moreover, variable market demands are creating problems for producers by requiring greater product variety and reducing lifecycles. The remedy for these problems is automation, because it ensures flexibility and efficiency. Automation also accelerates the development and commissioning of production facilities.
In order to promote faster and simpler digitalisation, Ziemann Holvrieka is participating in a project led by the Chair of Brewing and Beverage Technology at the Technical University of Munich. The project, known by its German abbreviation virtASI (virtual facility planning, simulation and commissioning), is being supported by a grant of approximately 703,000 Euros from the Bavarian Research Foundation. “The purpose is to facilitate automated, model-assisted, virtual engineering in the food industry 4.0 based on modular planning data,” says Tobias Becher, Head of Technology, Research and Development at Ziemann Holvrieka. “Our solution, ‘Module Type Packages’ (MTP), is making a substantial contribution to establishing a standard for automation.” The other participants in the project are the simulation service provider SimPlan from Munich and the technology company Gimbio from Freising.
Strong customer demand & market potential are key drivers behind new production line
CP Kelco, a global leader of nature-based ingredient solutions, has completed a USD 60 million expansion in production capacity for its citrus fiber product line, based on strong customer demand and market potential. With this significant expansion, the company has ample capacity to support current and future customers’ citrus fiber supply needs.
The production line expansion for NUTRAVA® and KELCOSENS™ Citrus Fiber in the company’s facility in Matão, Brazil, increases the total capacity to approximately 5000 MT, establishing CP Kelco as a leading citrus fiber supplier to food, beverage and consumer product manufacturers worldwide. This expansion provides options to incrementally expand capacity even further in the future based on customer needs.
Launched in 2019, CP Kelco’s citrus fiber products are highly versatile and unique ingredients upcycled from citrus peels, a byproduct of the juicing industry. With the continued growth in consumer demand for clean-label, sustainable products, citrus fiber addresses the need for nature-based and easily recognisable ingredients in a variety of food, beverage and personal care products.
NUTRAVA® Citrus Fiber supports dietary fiber intake and offers unique water-binding, texturising and stabilisation capabilities in a wide range of food and beverage applications, from condiments, dressings and soups to bakery goods, dairy and plant-based products. In personal care products, KELCOSENS™ Citrus Fiber serves as a gentle emulsifier alternative, providing stabilisation and a light skin feel to help product developers create SENSational textures, from serums to gels and luxe creams.
SIG has teamed up with the social enterprise Plastic Bank and an experienced partner in development cooperation, Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH, to unveil a project set to reshape Egypt’s recycling landscape while increasing security for waste collection members.
Egypt generates more than 95 million tons of waste annually and currently only 60 % of this waste is collected, with less than 20% of that being properly disposed of or recycled*. At present there is no formalized system for waste collection and recycling. The partnership between SIG, GIZ Egypt, and the social enterprise Plastic Bank aims to address this pressing issue and achieve positive change. In a three-year initiative, the partners are on a mission to collect 700 metric tons of beverage cartons, while also aiming to improve the livelihood for around 1,000 local waste collection members via blockchain.
The PlasticBank® app, backed by the social enterprise’s proprietary blockchain-secured platform, provides traceability and transparency in waste collection, empowering waste collectors to convert every piece of discarded material into a source of revenue. Waste collection members will be able to log each collected product via the app to earn incentives deposited directly into their digital wallets and gain access to social benefits, including health, work and life insurance, digital connectivity, grocery vouchers, school supplies, and more. Furthermore, the waste collection members will undergo training and receive personal safety equipment for their well-being at work.
By streamlining and tracking the collection and recycling of waste, including used beverage cartons, this project also takes a broader role for laying the groundwork for an extended producer responsibility (EPR) model in Egypt. It aligns closely with the Egypt Waste Management Regulatory Authority to weave recycling into the legislative framework and underscores the important role of packaging manufacturers in environmental stewardship.
Abdelghany Eladib, President & General Manager India, Middle East and Africa at SIG: “Our new partnership goes one step further in accelerating our progress towards a circular economy. Extending social waste collection and recycling programs like this one in Egypt will help to achieve our goals and is a blueprint for future programs. By establishing a recycling system for beverage cartons in the Greater Cairo area and beyond, SIG is focused on reducing the environmental impact und creating a market for recycled paper.”
This project is supported by the German Federal Ministry for Economic Cooperation and Development (BMZ) funding program “develoPPP” and its special initiative “Decent Work for a Just Transition”.
*https://www.rvo.nl/files/file/2022-11/Quick-scan-in-the-Egyptian-Economy.pdf
Leading soft drinks business, Britvic, is redoubling its efforts to cut carbon emissions and save energy – with £8 million of investment to improve efficiency at its London factory.
The project, which kicks off this year at its Beckton site, will see the installation of a new heat recovery system – cutting factory emissions by an estimated 1,200 tonnes annually – equivalent to the annual energy usage of around 500 UK homes.
Part funded by a £4.4 million government grant from the Department for Energy Security and Net Zero, the new heat recovery system will see the soft drink manufacturer switching its heating from natural gas boilers to carbon free heat extractors.
Nigel Paine, Supply Chain Director, added: “At our Beckton site we produce 2,000 drinks every minute – including many of the nation’s favourites such as Robinsons, Tango and Pepsi MAX. We are constantly looking at ways to improve the way we create these products and I’m delighted that, as well as our own funds, the Department for Energy Security and Net Zero will be supporting us too. It means we can continue to supply the nation with great tasting drinks, while reducing our carbon footprint.”
With the help of the Department for Energy Security and Net Zero’s Industrial Energy Transformation Fund, this heat recovery system will take waste heat recovered from our existing systems, increase the temperature and redistribute it around the site using a new low temperature hot water network, replacing our carbon intensive steam system. This will decarbonise 50 % of the site’s heat demand by shifting its heat source away from fossil fuels.
Sarah Webster, Director of Sustainable Business, at Britvic, said: “This major investment represents a significant milestone in our journey to reduce our scope 1 and 2 carbon emissions in service of our science-based targets, and our Healthier People Healthier Planet sustainability strategy. The support from the Department for Energy Security and Net Zero has been integral to making this happen and it re-enforces our view that collaboration and partnership is critical to developing long-lasting meaningful solutions to protect the planet.”
With the project set to commence at the end of 2023, the move is a huge step towards Britvic’s commitment to reduce its direct emissions by 50 % by 2025 and to be net zero target by 2050, verified by the Science Based Target initiative. Britvic is making good progress having reduced its direct carbon emissions by 34 % since 2017.
SBF GB&I, producer of Ribena, unveils a research project to reduce greenhouse gas emissions from the growing of blackcurrants through regenerative farming practices.
The ambitious project launching today in collaboration with the University of East Anglia, SBF GB&I, Suntory Holdings Limited and Soil Ecology Laboratory will take place across much of the 60 hectares of blackcurrant production at Gorgate Farm in Norfolk, UK, which has been growing blackcurrants for Ribena since the 1950s.
As part of Suntory Group’s overall ambition to support crop resilience and reduce carbon emissions from its supply chain, this project aims to reduce scope 3 greenhouse gas emissions from blackcurrant production and improve soil health so that it can support plant resilience and increase the amount of carbon it can sequester.
The project will focus on minimising external inputs while improving soil health, plant nutrition and environmental protection through:
- Sap sampling to better understand and optimise blackcurrant plant nutrition – the theory being macro and micro-nutrient imbalances affect plant resilience and attack by pests and diseases
- Utilisation of novel and organic inputs (both fertiliser and crop protection) to replace conventional inputs
- Creation of diverse alleyway swards to feed the soil and increase carbon
- Improvements to soil health and carbon sequestration through the utilisation of compost extracts to restore soil microbiology
The pilot project will launch in April 2023, backed by investment from Suntory Holdings Limited for at least three years. However, it is hoped that the principles and learnings developed will lead to a step change in sustainable production not just in blackcurrant but for many other crops well into the future. Creating a blueprint that could support other growers as they start their regenerative agriculture journey.
The project will use the widely adopted Cool Farm Tool to quantify the on-farm greenhouse gas emissions and soil carbon sequestration. This will ensure accurate and consistent carbon reporting. The wider results it is hoped will be reported via peer-reviewed scientific papers charting the project’s findings.
Costain is working with Dwr Cymru Welsh Water, Wales and West Utilities and food and drink manufacturer Princes Group on a feasibility study to produce hydrogen from biogas from the Cardiff East Waste Water Treatment Works that willfuel boilersto provide heat for fruit juice pasteurisation.
The programme is funded through the Department for Business, Energy and Industrial Strategy’s (BEIS)£1 billion Net Zero Innovation Portfolio, which aims to accelerate the commercialisation of innovative clean energy technologies and processes through the 2020s and 2030s.
The H2Juice project has been awarded £372,931 of funding from the BEIS£26 million Industrial Hydrogen Accelerator Programme (Stream 2A), to demonstrate the feasibility of end-to-end industrial fuel switching to hydrogen. The study will take five months with the possibility to awarded further funding in the subsequent Stream 2B, to conduct further engineering and a demonstrator.
The feasibility study will also investigate the ability to utilise different blends of hydrogen with natural gas, enabling the transition to fuel switching and demonstration of system flexibility.
Costain Energy Sector Director, Matt Browell-Hook, said “I’m delighted that our H2Juice project has been selected under the Government’s hydrogen accelerator programme. Costain has been active for a number of years in the development of hydrogen schemes across the UK and this recent award is a great reflection of the hard work our energy teams have been involved in.”
This project builds on a similar study carried out with Welsh Water to evaluate the feasibility of converting waste gases from the sewage treatment process to produce fuel grade hydrogen, which could power local fleet vehicles.
An SIG-backed beverage carton recycling project has won a A$1.74 million grant from the Federal and New South Wales (NSW) Government towards setting up a A$5 million facility that will turn post-consumer beverage cartons and paper cups into high performance building material. The project is funded by the Australian Government’s Recycling Modernisation Fund and the NSW Government’s Waste Less, Recycle More initiative.
The Australian and NSW Governments and the companies behind the project expect the facility will create confidence in a new market for recycled construction materials, similar to roads made from recycled glass, and enable more packaging to become 100 per cent recyclable, in line with Australian national packaging targets.
The project is the first collaboration between SIG and Tetra Pak in Australia under the umbrella of the Global Recycling Alliance for Beverage Cartons and the Environment (GRACE) and is a joint initiative with saveBOARD and its supporters Freightways and Closed Loop.
The Australian Packaging Covenant Organisation (APCO) says this is a fantastic step forward for beverage cartons and for the brands and consumers that use this important type of packaging.
saveBOARD co-founder and Chief Executive Officer Paul Charteris says making high-performance low-carbon building materials using 100 % recycled materials from everyday waste is a game-changer that will transform the construction industry in Australia.
The first Australian saveBOARD plant will reprocess liquid paperboard beverage containers, including both aluminium-lined aseptic packages and non-aluminium-lined containers collected through the container deposit scheme and coffee cups collected through the ‘Simply Cups’ recycling program. It will also source material from document recycling company Shred-X.
Together with supplementary material from industrial processes, these items will be used to manufacture high-performance low-carbon building products to substitute plaster board, particle board, and oriented strand board (OSB) that can be used for interior and exterior applications.
The saveBOARD process uses heat and compression to bond materials, eliminating the need for glues or other chemical additives, to produce a clean product with zero volatile organic compounds (VOCs), suitable for use in homes and commercial buildings.
…and will contribute to protect 17,872 hectares of forest in the Amazon area annually
The Eckes-Granini Group with all its subsidiaries will operate climate neutral throughout Europe as of January 1, 2021. Europe-wide, the Group emitted 43,082 tons of carbon into the atmosphere in 2019 – caused, among other things, by energy and heating, waste processing, employee commuting and business trips. This is the result of a profound analysis of the companies’ carbon footprint in cooperation with ClimatePartner. The solution provider of climate action for companies has been supporting the leading supplier of fruit juices and fruit beverages since this year. With regard to the fight against climate change, the Eckes-Granini Group strives for zero greenhouse gas emissions. In order to get much closer to this overall goal, the Group will offset 43,000 tons carbon emissions of its direct business activities through a carbon offset project conducted by ClimatePartner in Portel, Brazil. Thereby, Eckes-Granini ensures the protection of 17,872 hectares of forest in the Amazon region per year.
Eckes-Granini carbon offset project protects Brazilian primeval forest
Eckes-Granini offsets its emissions by supporting a forest protection project in Portel, in the Brazilian state of Pará. The project protects a total of 151,105 hectares of forest each year. It also provides alternative sources of income and education for the residents of Portel, e.g. through the cultivation of pepper or the training of forest rangers.
Commitment to climate action across Europe
The German subsidiary of Eckes-Granini (hohes C, granini) has already been climate neutral since 2019. This is a great success that was achieved through the implementation of numerous climate protection measures. These include the modernization of facilities, the purchase of green electricity and the reduction of fuel consumption in the logistics fleet. As of January 2021, the entire carbon footprint of all eleven European subsidiaries will be offset.
About ClimatePartner
ClimatePartner is a solution provider of climate action for companies. ClimatePartner combines individual consulting with cloud-based software that is unique on the market. Customers can use it to calculate and reduce carbon emissions and compensate for unavoidable emissions. In this way, products and companies become climate neutral, which is confirmed by the ClimatePartner label. ClimatePartner offers carbon offset projects in different regions and with different technologies and standards. The additional social effects of the projects are particularly important: The 17 goals for sustainable development of the United Nations, the SDGs, are the benchmark here. ClimatePartner was founded in Munich in 2006 and today has more than 100 employees in Munich, Berlin, Essen, Vienna, Zurich and Yerevan and cooperates with more than 2,500 companies in 35 countries.
CARBIOS, an innovative green chemistry company specializing in enzymatic bioprocesses applied to plastic and textile polymers, and TechnipFMC announced the launch of a project for the industrial development of CARBIOS PET enzymatic recycling process. This innovation will allow to produce virgin PET from plastic waste. This contract covers assistance to CARBIOS for the scale up of its process to ensure industrial competitiveness.
CARBIOS’ proprietary innovation provides an industrial solution to fulfill sustainable development requirements of PET production processes. The global market of PET records a 4 % to 5 %[1] annual growth and represents a world production of 64 million tons each year[2] (eq. $70 billion), split between one third of plastics and two thirds of fibers. In 10 years’ time, the annual production of this market is expected to reach 100 million tons (eq. $110 billion).
This process has been developed for the recycling of PET plastics, namely bottles, films and packaging. It enables to overcome constraints and limits of current recycling processes by the treatment of all kind of plastics containing PET (transparent, coloured, opaque and complex), and by the recovery of high-performance virgin PET directly from plastic waste. For the first time, a biological process paves the way to infinite recycling of PET following circular economy principles.
CARBIOS and TechnipFMC, world-leading Company in the fields of energy, chemistry and bio-sourced industries, signed this contract to transpose CARBIOS’ process from the laboratory to the pilot scale. This assistance will further aim at supporting the development of the project and define the bases of the industrial process. Through this contract, CARBIOS will benefit from TechnipFMC industrial know-how in bioprocess engineering and from the expertise of its German affiliate Technip Zimmer, in PET polymerization technologies.
Alain François, General Manager of TechnipFMC Operating Center in Lyon, notably in charge of the projects for chemical and bio-sourced industries, commented: “We are delighted to work with CARBIOS on this enzymatic recycling process that represents a true revolution in the world of PET. We have gained a solid experience in process engineering and we are very enthusiastic at the idea to assist CARBIOS in shaping the industrialization of this innovation. It’s a premiere in the world of green chemistry to which we can bring our expertise and know-how in the fields of process industrialization, engineering and project management.”
[1] Source: Smithers Pira in 2014, Icis in 2009 and Pira International in 2012
[2] Source: SRI Consulting in 2010, ICIS in 2009, Samsung in 2010, Tecnon in 2013 and IHS in 2014
