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Tetra Pak has collaborated with a leading company in the European juices, nectars and soft drinks markets to launch the new Tetra Prisma® Aseptic 300 Edge beverage carton. This innovative portion package stands out on the shelf, with its distinct look and ergonomic design catering to the preference of modern consumers for taller, slimmer packaging. Research1 shows that, with buyers rethinking discretionary spending, a ‘less is more’ design approach is gaining in popularity, characterised by pared back simplicity. Designed for ease of use, the shape of the new paper-based carton package also makes it more comfortable to hold, particularly for smaller hands. Its wide opening ensures a steady flow for easy drinking, while its compact size makes it convenient for on-the-go consumption.

Product wastage is minimised by combining the slanted top of the Tetra Prisma® Aseptic 300 Edge carton with a DreamCap 26 Pro tethered closure. This helps to prevent litter too, as the cap stays attached to the package; therefore, it can be collected alongside the carton once consumers have enjoyed their drink and put the container in the correct bin for recycling.

In addition, the leading European juice brand opted for increasing the renewable share of material in the package to over 85 %, and this translated to reducing the carbon footprint of this carton by 76 %.2 This is achieved by combining paperboard from forests certified to Forest Stewardship Council (FSC) and other controlled sources with plant-based polymers, derived from responsibly sourced sugarcane. Its reduced climate impact is set to appeal to young consumers, who are more likely to make environmentally conscious purchasing decisions (as found in research from Harvard Business Review).3

The Tetra Prisma® Aseptic 300 Edge is ideal for a wide range of on-the-go beverages, including dairy, juices and functional drinks. Available on the latest Tetra Pak® A3/CompactFlex filling machine, as well as on existing lines through a simple, cost-efficient upgrade, it brings the packaging configurations4 on a single filling machine to five. This versatility enables a quick switching between different packaging sizes and different opening systems, optimising production efficiency5 and broadening the range of on-the-go offerings. The latter helps food and beverage (F&B) brands to select the package that best matches specific consumption needs, therefore, attracting an even wider audience.

When it comes to transportation, the taller and slimmer shape of the package means it is possible to fit around the same number of litres and up to 10 % more packages per pallet,6 meaning fewer shipments while delivering more product.

Francesco Faella, Vice President Business Sector Ambient, Tetra Pak, comments: “By collaborating with a leading European juice brand and launching the Tetra Prisma® Aseptic 300 Edge, we are answering the industry’s call for added flexibility and stylish design options to help brands stand out on the shelf. Importantly, we are doing this while also addressing consumer preferences and expectations. Based on our recent global research7, environmental concerns remain high for 76 % of respondents, with over 60 % choosing products that have environmentally sound packaging in a bid to protect future generations and one fifth showing preference for containers made of renewable materials.”

1Tetra Pak-WGSN Design Trend Forecast 2023-2024
2Source: Carbon Trust-verified Tetra Pak ‘Carton CO2 Calculator’ model version 10 (valid from April 2024). Scope: cradle-to-grave measurement of a Tetra Prisma® Aseptic 300 Edge carton with plant-based packaging materials and additional materials (i.e. cap) compared to a standard Tetra Prisma® Aseptic 300 Edge with fossil-based plastic. Geography: EU Industry data. For more information, visit carbontrust.com/tetrapak
3https://hbr.org/2023/09/research-consumers-sustainability-demands-are-rising
4The five packaging configurations include the following: Tetra Prisma® Aseptic 200 Edge with straw; Tetra Prisma® Aseptic 200 Edge with DreamCap 26 closure or DreamCap 26 Pro tethered closure; Tetra Prisma® Aseptic 250 Edge with straw; Tetra Prisma® Aseptic 250 Edge with DreamCap 26 closure or DreamCap 26 Pro tethered closure; Tetra Prisma® Aseptic 300 Edge with DreamCap 26 closure or DreamCap 26 Pro tethered closure.
5Addition of three formats in Quick Change, with Tetra Prisma® Aseptic 200 Edge and Tetra Prisma® Aseptic 250 Edge, hence improved flexibility and efficiency when compared with Tetra Prisma® Aseptic 330 Square.
6Compared with the Tetra Prisma® Aseptic 330 package in EU pallet with WASF open ends.
7Tetra Pak’s latest Sustainable Packaging consumer research, run in 2023, comprised a total of 14,500 consumer interviews based on an online questionnaire in 29 markets: Germany, France, UK, Italy, Belgium, Denmark, Netherlands, Poland, Portugal, Romania, Spain, Sweden, Saudi Arabia, Turkey, South Africa, Egypt, China, India, Japan, Australia, Indonesia, Philippines, South Korea, Vietnam, Brazil, USA, Mexico, Colombia, Argentina.

Tetra Pak has launched Tetra Pak® Plant Secure, a game-changing plant management service that delivers profitability improvements for customers.

The new service starts with a detailed audit of all the equipment and systems across the customer’s value chain. This analysis, combined with Tetra Pak’s deep knowledge of the industry and benchmark data on food manufacturing, enables its specialists to identify opportunities and implement improvements across the customer’s entire operation. All Tetra Pak Plant Secure contracts come with targets around operational expenditure reduction and capital expenditure optimisation.

Dennis Jönsson, President and CEO of Tetra Pak Group said: “Our investment in Industry 4.0 technologies such as artificial intelligence, automation and data velocity has enabled us to better-support our customers in the digital era. Tetra Pak Plant Secure is a great example of how we use new technology to broaden our perspective and deliver bottom-line benefits for our customers.”

Pilot projects have been carried out in the Americas and in Europe, delivering results that are above customer expectations. For example, an Americas-based dairy producer reduced operational costs by more than 10 % in the first year of implementation, and the project continues to deliver further savings.

Tetra Pak Plant Secure is being rolled out to all food and beverage companies around the world.