Refresco opened its new high-bay warehouse at the Calvörde production site in Germany. At this manufacturing facility, Refresco, one of the leading independent providers of beverage solutions in Germany is setting new standards for efficient logistics and future-oriented quality delivery. With a total capacity of more than 41,000 pallet spaces, this is now Refresco’s largest fully automated warehouse.

Refresco invested over 20 million euros in the construction of this new high-bay warehouse. The largest single investment of the German business unit to date, this new warehouse is of strategic importance for the production and logistics at this location for the future. Thanks to the modern conveyor technology and increased storage capacity, Refresco expects significant annual efficiency improvements for the production environment as well as for the transportation of finished products. The new state-of-the-art warehouse gives Refresco the opportunity to continue to grow dynamically with their customers and to acquire new business. In addition, the fully automated logistics system will increase occupational safety at the site.

Milestone

“The new high-bay warehouse is a milestone for us and makes this one of Refresco’s most advanced locations worldwide,” says Till Alvermann, Managing Director Refresco Germany. “Among other things, the complete automation of our logistical handling allows us to load quickly and safely and improves our competitive advantage. We also strengthen the service level for our customers. We are therefore very pleased to be able to officially commission the high-bay warehouse today.”

Refresco invests a substantial portion of their profit in their manufacturing facilities, to improve and/or expand capacity and technological capabilities. The investment in this new warehouse at a strategically important site for Refresco, is but one example of Refresco’s continued investment in their network of production sites.

At Calvörde, on 800 metres of conveyor line, 42 double aisles of an electric overhead conveyor connect all product lines and the shipping area to the high-bay warehouse. 36 gravity roller conveyors provide up to 400 pallets per hour at twelve loading ramps. The high throughput capacity also enables the simultaneous loading of ten trucks per hour.

Other high-bay warehouses

Refresco has four other high-bay warehouses across their European footprint, located at production sites in the Netherlands, Germany, and France. They are all similar in the way they were designed and are operated: production lines are connected to the warehouse, with the help of a stacker crane finished products are controlled and stored within the racks, and the pre-staging of pallets is fully automated all the way to the docking area, where trucks pull up to quicky and smoothly load beverages for delivery.