Twellium Industrial Company, West Africa’s fastest-growing manufacturing company, has partnered with Sidel to develop a new ultra-modern facility in Kumasi, Ghana – a greenfield project housing two complete PET packaging lines for still and carbonated beverages.
Twellium Industrial Company (Twellium) specialises in the production of non-alcoholic beverages, including its flagship product, Verna Mineral Water. The company also manufactures signature brands such as Rush Energy Drink, Original American Cola, Planet Range, and Bubble Up Lemon Lime under licence from Monarch Beverage Company.
Twellium already operates two well-established production facilities in Accra, Ghana and Bobo-Dioulasso, Burkina Faso, and has now commissioned its third ultra-modern site in Kumasi, Ghana.
The Kumasi site began as a greenfield project, with Twellium constructing it entirely from the ground up. This included all civil works, infrastructure, and utilities, with Sidel assisting in the installation of two cutting-edge processing and packaging lines.
Cutting-edge PET packaging lines
At the Kumasi site, diversity in manufacturing—utilising different sizes of PET bottles, as well as producing a variety of beverages including water, carbonated soft drinks (CSD), non-carbonated drinks, and energy drinks—was crucial to its development. This enabled flexibility in production and catered to broad market demand.
Twellium’s Kumasi site now features Africa’s fastest complete PET water line, with a production output of 80,000 bottles per hour, utilising Sidel’s signature Combi solution which combines blow moulding, filling, and capping into a single, compact, and integrated solution.
The set-up also includes a state-of-the-art water treatment room and automated cleaning-in-place (CIP) system, ensuring the highest levels of hygiene and food safety.
Sidel has also installed a complete line for carbonated soft drinks (CSD) at the Kumasi plant. Capable of bottling at speeds of 65,000 bottles per hour, this high-speed line with a Sidel Combi was the perfect solution for Twellium to meet the region’s booming CSD market.
As part of the project, Sidel also installed a customised EvoDECO Roll-Fed labeller featuring an integrated system which enables the application of QR codes on the bottle cap, allowing maximum traceability and meeting Ghanaian regulations.
Leader in Ghana’s thriving beverage industry
“Sidel’s complete PET packaging lines for Twellium ensure that beverage production volume meets affordability, allowing us to keep up with the constant increase in demand. This partnership not only drives efficiency but also creates more regional job opportunities, reinforcing Twellium as a proud leader in Ghana’s thriving beverage industry,” comments Ali Ajami, Twellium Marketing Director.
Döhler, a global provider of natural ingredients, ingredient systems and integrated solutions, and Vertosa, the market-leading infusion technology company for cannabis and hemp products, announce a strategic research and development partnership for the food, beverage and nutrition industries. This partnership is set to spark a new wave of innovative life science products in the beverage sector.
While Vertosa will continue to handle its category leading Cannabis and Hemp infusions, Döhler will develop natural ingredients and ingredient blends to complement Vertosa’s offering. Those blends can contain everything from natural flavours, natural colours, juices, botanical extracts to sweetening solutions. Under the terms of the partnership, Vertosa will benefit from Döhler’s research, development and application expertise and its vast experience in the beverage space. This partnership will give Vertosa access to Döhler’s prime product portfolio and technologies to co-develop innovative beverage formulations and proprietary infusion technologies for successful lifestyle beverages.
Benjamin Larson, CEO of Vertosa, expressed enthusiasm about the partnership: “Through Döhler’s partnership, we’re not only gaining a treasury of knowledge but also the capabilities to co-create intellectual property that brings success for customers with a new range of life science beverages. This union is about more than innovation; it’s about setting the gold standard for what cannabis beverages can and should be.”
The collaboration includes an investment from Döhler Ventures, the company’s entrepreneurial investor, focused on startups within the global Nutrition & Technology ecosystem. Dr. Sebastian Dreher from Döhler Ventures adds, “We’re thrilled to support this collaboration. The investment reflects the long-term commitment to both the relationship and product categories, being driven by Vertosa’s professional management, thought leadership and market momentum.”
Both companies envision this partnership as a pioneering step toward a robust future for a new generation of life science beverages and beyond, combining Döhler’s global reach and natural ingredient and application expertise with Vertosa’s leading infusion technologies.
Paul Graham, CEO Döhler North America, emphasises, “Teaming up with Vertosa is a game-changer, propelling the market trend to new heights. By combining our expertise in natural ingredients with Vertosa’s infusion technology, we’re not just innovating, we’re leading the way together. It’s real, it’s authentic and it’s a step into a future where we explore the possibilities for enhanced and better drinks. We can’t wait for what is coming and we know it will be successful both ways.”
This collaboration is expected to elevate product development to new standards, offering consumers enhanced sensory experiences and supporting the rapid expansion of the cannabis and hemp ingredients in the beverage industry.
SIG joins MISTA – a center for global food tech innovation
SIG has joined MISTA, the San Francisco-based food innovation platform that unites the most innovative food, ingredient, and food tech companies around the world. At the beginning of November, SIG joins the MISTA in Action event in San Francisco. At this annual event, MISTA brings together leaders from the global food and beverage industry to discuss ways of jointly transforming the global food system into a more regenerative one.
MISTA’s purpose is to help accelerate the transformation of the food system to meet the needs of the future. No single company can do this on its own, but together they have the potential to address and solve some of the biggest challenges.
SIG’s ambition is to co-create next-generation innovation for the food and beverage industry – not only in terms of packaging, but also product. By joining MISTA, SIG will be part of a global cross-dimensional innovation platform, which creates an environment for members to innovate together by providing access to a vast array of experts from across the food system, state-of-the-art development labs and commercial kitchens, to facilitate new food advances.
Norman Gierow, Director Global Customer Marketing & Positioning at SIG: “As we strive for better to provide End-2-End solutions for our customers, we also acknowledge the global challenges faced across the entire food and beverage industry. These challenges can only be tackled in collaboration with strong, like-minded industry partners. Being part of MISTA enables us to work together with other businesses and partners, who are looking for ways to catalyze unique innovations and regenerative solutions – to ultimately transform the food and beverage space sustainably.”
MISTA provides a holistic approach to the global food system by focusing on six key forces (nodes): digital; sustainable packaging; plant-based; nutrition; regenerative business; and biotech. SIG values the way MISTA provides its members with a deep understanding of each node, as well as the interconnectedness with each other and the broader food system. SIG’s future collaboration with members can be interlinked on multiple impact areas on its journey to become net positive, e.g. climate, forest, resource, and food. But first and foremost, SIG will focus on offering its sustainable packaging expertise, as well as regenerative business and nutrition advice.
Scott May, Founder & Head of MISTA: “We are excited to have SIG as part of the MISTA network. SIG’s expertise and capabilities in aseptic filling and sustainable packaging solutions and their global test filling and co-creation capabilities will enable members to bring new product concepts and ideas to life and co-create next generation solutions. By joining forces with ingredient experts, processing partners and SIG as a filling and packaging solution provider, the whole value chain is covered.”
MISTA’s goal to provide food and nutrition in a sustainable way to the entire world is a crucial one, with global population expected to reach 10 billion by 2050 according to the United Nations. Ensuring healthy diets for all, while at the same time limiting global warming, requires sweeping changes to food production and how the world eats and lives – and this is where MISTA has set its mission.
Sidel has opened a new hub dedicated to PET recycling. At its unique small-scale PET recycling pilot line in Octeville, France, Sidel will develop its understanding of PET recycling with the aim of giving comprehensive support to the market as it switches to greater use of recycled PET.
Seeking carbon neutrality, the packaging industry is in the middle of a transition period that aims to replace virgin PET with recycled PET. Sidel is engaging with this transition to circular packaging solutions, enabling r-PET to be more widely used. The unique small-scale PET recycling line will allow Sidel to develop advanced knowledge about the recycling of food-contact PET bottles. As Sidel packaging experts assess the impact of additives and primary packaging materials on r-PET resin the facility will become an important reference for raw material producers, recyclers and recycling regulatory organisations. The line will also enable Sidel to further develop its own knowledge, ideas and innovative packaging solutions.
Helping to meet demand for r-PET
Demand for r-PET is increasing and the market is developing as brand owners seek carbon neutral solutions. The amount of recycled PET in packaging globally has increased to 8 % compared to 5 % in 2018. In Europe, the average is already 15 % and is projected to grow to 35 % in 2030.1
“There is a big move towards recycled PET, but demand is outstripping supply,” says Naima Boutroy, Sidel’s Global Packaging Expert. “The market still has a lot to learn and we can provide valuable insights. There is a variability in recycled PET resin grades, and standardisation is still in development. We need to address this to create the best possible finished bottles. Our line will test the recyclability of post-consumer PET bottles from different feed stocks, including additives and caps as well as labels, inks and glue. We will be working with traditional Sidel customers such as brand owners, converters and co-packers, as well as other suppliers like raw material producers, recyclers and regulatory organisations, to enable the scaling-up of r-PET capacity. We can also check any innovations comply with bottle-to-bottle recycling.”
Fully-equipped line to study entire process
Sidel’s new line will take raw material from industrial partners such as sorting facilities, recyclers and brand owners. It will then recreate and study all aspects of the process from bales to flakes including pellets ready to be injected into preform, injection and blow moulding.
Sidel will give the packaging industry the opportunity to access a fully equipped pilot line. This line covers every step of the recycling process: from washing, drying and pellet extrusion, to solid-state polymerisation, including dedicated process and laboratory controls at every step.
Making PET a more sustainable choice
PET is proven to be recyclable and is the only food-safe bottle-to-bottle recycled material, but the market has yet to see the production of standardised r-PET resin grade in high quantities; achieving this could facilitate the market conversion from virgin PET to r-PET. Lifecycle analysis shows that PET already has the best carbon footprint among materials currently available; creating a robust recycling loop to achieve full circularity at scale will make PET an even more sustainable choice.
Sidel to become one-stop shop for r-PET
Sidel’s investment in the r-PET pilot line is unparalleled in the packaging industry and will also empower Sidel in shaping the packaging solutions of tomorrow. The line, which has a holistic bottle-to-bottle approach, is just one of a range of services that Sidel is establishing under the name RePETable™ services. The services will draw upon Sidel’s 40+ years of blowing and packaging expertise, to support brand owners and convertors in producing r-PET bottles through line upgrade solutions, packaging optimisation, blowing process qualification, troubleshooting, r-PET processing training.
