As of January 1, 2025, Ferrum Packaging AG, leading manufacturer of can seamers for the beverage industry, and KHS GmbH are to take over H.F. Meyer Maschinenbau GmbH & Co. KG. H.F. Meyer has particular strengths in specific canning technology segments, including can turners and rinsers and vacuum bridges, and will contribute its specialist expertise to the merger that perfectly supplements Ferrum’s and KHS’ areas of competence. It will remain an independent company within the consortium.
Beat Bühlmann, chairman of the board of directors at the Ferrum Group, emphasises the added value of the takeover for the customers of the participating companies. “H.F. Meyer’s special expertise gives us a significant wealth of know-how that we’ll be able to apply to joint further developments. The integral approach and pooled knowledge of the three companies will enable us to provide even more precise, customized equipment and solutions from a single source.”
Targeted expansion of technological expertise
By integrating H.F. Meyer into the Ferrum Group, a competence center for canning technology will be formed that is specialized in the development of innovative systems and solutions. “The aim is to supply the best canning lines in the world. In working together with H.F. Meyer and Ferrum, the efficiency and quality of our plant machinery will continuously increase,” says Martin Resch, managing director of the KHS Group.
The mechanical engineering company from Schleswig-Holstein, with a second facility in Bavaria, employs around 100 people, with whom H.F. Meyer has earned itself an excellent reputation over the years as a supplier of canning technology to the beverage industry. “We’ll of course continue to be a reliable partner to our customers and shall meet all obligations up to and including service with the customary quality,” adds Bühlmann.
The beverage can industry’s ongoing efforts to move to products free from materials of concern are being boosted by the launch of next generation coatings technology from AkzoNobel – while a new production plant is also being constructed in Spain.
The company’s Packaging Coatings business has just launched the first two products in its new AccelstyleTM range. Designed for the exterior of conventional two-piece aluminum beverage cans, both are free from bisphenols, styrene and PFAS (per- and polyfluoroalkyl substances). They follow on from the May 2023 launch of AccelshieldTM 700 – the first BPx-NI* (free of intentionally added bisphenols) internal coating for beverage can ends – which complies with US Food and Drug Administration (FDA) and EU regulations.
At the same time, AkzoNobel is investing EUR 32 million in a new plant at its Vilafranca site, which will produce bisphenol-free coatings for the metal packaging industry in EMEA (Europe, Middle East and Africa). The facility will use advanced automation and has been designed according to high eco-efficiency standards, enabling the company to make a step-change in energy and material efficiency. It’s expected to be operational by mid-2025 and will create around 40 jobs.
Commenting on the new facility, Jim Kavanagh, Director of AkzoNobel’s Industrial Coatings business, says it will help the company respond to a strong need from the packaging industry. “The Vilafranca plant will allow us to offer leading-edge products to any customer and country in EMEA, responding to the most stringent bisphenol regulations in force in Europe. The investment is in line with our view that bisphenols are no longer required to create safe food contact coatings for the metal packaging industry.”
He adds that the new Accelstyle products further illustrate the company’s commitment to giving customers the tangible support they need to transition to a new future. “Both new products – Accelstyle 100 and 200 – can be seamlessly introduced into existing production processes, allowing can makers to transition to coatings that are free from certain important materials of concern, while remaining as commercially viable as possible.”
Continues Kavanagh: “The bisphenol-free products we’ve developed have a lower carbon footprint, compared with those we previously supplied. For example, the carbon footprint of the products for can interiors that we’ll manufacture in the new facility will be 26 % lower than our earlier offerings, which were epoxy-based. And it’s important to point out that bisphenol-free metal packaging isn’t just circular, it also meets consumer expectations for more sustainable packaging.”
Accelstyle 100 (a waterborne gloss overprint varnish) has already undergone multiple successful large-scale trials and qualifications with key major European can makers, while Accelstyle 200 (a waterborne matt overprint varnish) is currently undergoing trials to optimise the prototypes for different gloss levels, from “soft touch” high matt to a “grippy feel” mid-matt effect.
AkzoNobel’s approach to the bisphenol transition of metal cans prioritises consumer safety and sustainability with responsible material substitutions, while taking care to limit disruption to the value chain. The company is continuing to work closely with customers to help accelerate the adoption of bisphenol alternatives.
*The BPx-NI designation indicates that bisphenol or bisphenol compounds were not intentionally added to, or used, in the manufacture of the product.
Ardagh Metal Packaging (AMP) announced the acquisition of a majority share in innovative digital can printers NOMOQ, in a move that extends AMP’s industry-leading support of newcomers to the beverage market.
The Switzerland-based start-up, founded in 2021, promises beautifully printed cans with short lead times and “NO Minimum Order Quantity” – hence the name. Their extreme versatility and customer-centric proposition allows beverage companies of every size to flex their creativity and produce stunning packs with almost limitless colour options and photorealistic graphics.
NOMOQ is the latest super-agile innovator to be welcomed under the AMP umbrella. AMP’s acquisition in 2021 of Quebec-based Hart Print saw AMP enhance its digital print offering to emerging customers in the North American market, and with AMP’s investment in a majority stake in NOMOQ, it provides the platform to roll out access to the same cutting-edge print technology to all of its European customers. As well as supporting fast-growing market entrants, NOMOQ’s superb flexibility also enables larger producers to trial new products, implement short-term event-based marketing campaigns, or run special editions with no obstacles on batch size.
Cans have outstanding consumer appeal, being convenient, lightweight, shatterproof, and infinitely recyclable. With a higher proportion of new European beverages now launched in cans, drinks producers are increasingly recognising their exceptional potential for brand-building thanks to the sheer range of customisation options. NOMOQ’s passion is making cans into stand-out “works of art”, through a graphical capacity that encompasses millions of colours and shades, and several eye-catching finishes: matte, glossy or selective gloss.
Ball Corporation announced today plans to build a new U.S. aluminum beverage packaging plant in North Las Vegas, Nevada. The multi-line plant is scheduled to begin production in late 2022 and is expected to create nearly 180 manufacturing jobs when fully operational.
“Our new North Las Vegas plant is Ball’s latest investment to serve accelerating demand for our portfolio of infinitely recyclable aluminum containers,” said Kathleen Pitre, president, Ball beverage packaging North & Central America. “The new plant is supported by numerous long-duration contracts for committed volume with our strategic global partners and regional customers and will enable us to serve customer and consumer needs for more sustainable aluminum beverage packaging while furthering our Drive for 10 vision.”
Ball plans to invest nearly $290 million in its North Las Vegas facility over multiple years. The plant will supply a range of innovative can sizes to a variety of beverage customers. Infinitely recyclable and economically valuable, aluminum cans, bottles and cups enable a truly circular economy in which materials can be and actually are used again and again. In fact, 75 percent of all aluminum ever produced is still in use today.
Ball chose the North Las Vegas location for its new facility due to its proximity to customer can-filling investments, increasing regional demand, the infrastructure in place, the regional labor base and the cooperation of state and local officials.
Crown Holdings, Inc. announced that its Brazilian subsidiary CROWN Embalagens S.A., plans to build its sixth beverage can plant in Brazil. The new two-line facility will produce two-piece aluminum cans in multiple sizes and have annual capacity of 2.4 billion cans when fully operational. The first line is expected to begin production in the second quarter of 2022, followed by the second line in the fourth quarter of 2022.
The new plant will be located in Minas Gerais State, southeast Brazil to meet the growing demand in the region for beer and soft drink cans. Crown has been operating in Brazil since 1942 and has a strong presence with two-piece aluminum beverage can plants in Cabreúva (São Paulo State), Estância (Sergipe State), Ponta Grossa (Paraná State), Rio Verde (Goiás State), Teresina (Piaui State) and a beverage end plant in Manaus (Amazonas State). The new plant will expand Crown’s annual production capacity in Brazil to 13.3 billion cans.
“Brazil is an important growth market for us and our partner, Évora S.A. This expansion will help meet the country’s increased demand for beverage cans and demonstrates Crown’s continuing commitment to grow with our customers,” commented Djalma Novaes, President of Crown’s Americas Division. “The aluminum beverage can is perfect for the Brazilian market; it is recyclable and sustainable, is shipped easily and most efficiently preserves the quality of the beverage product for the ultimate consumer.”
Completition of wind power transition advances Company’s global operations to 27.5 % renewable electricity, aligns with Twentyby30 and RE100 commitments
Crown Holdings, Inc. is now operating all 14 of its beverage can plants in the U.S. and Canada on renewable energy. It is the first metal packaging manufacturer to achieve this milestone, which is the result of a 15-year wind power Virtual Power Purchase Agreement (VPPA) with Longroad Energy. With the VPPA in effect and all of Crown’s manufacturing facilities in the U.K. already completing a similar transition, 27.5 % of the Company’s global operations are now using renewable electricity.
This accelerated usage of alternative power sources serves as a major step in Crown’s plan to employ 60 % renewable electricity by 2030, 90 % by 2040 and 100 % by 2050—targets established in Crown’s Twentyby30 initiative, a comprehensive sustainability program that addresses climate issues among other areas of urgent global concern. The action also supports Crown’s Twentyby30 goal to decrease Scope 2 greenhouse gas (GHG) emissions within its global operations, targeting a 50 % combined reduction in absolute Scope 1 (fuel) and Scope 2 (electricity) emissions. The transition reflects Crown’s commitment to the RE100, which is led by The Climate Group and CDP and focuses on accelerating the transition to zero carbon grids at global scale.
Relying on a Texas-based wind farm, the VPPA generates more than 440,000 MWhs of electricity, helping prevent over 310,000 metric tons of carbon emissions each year—the equivalent to taking at least 67,000 passenger vehicles off the road for one year. The renewable power offsets 100 % of the energy usage within Crown’s U.S. and Canadian beverage plants, which account for over 20 % of the Company’s global Scope 2 greenhouse gas emissions.
The Can Manufacturers Institute (CMI) will make grants available in 2021 to Material Recovery Facilities (MRF) for aluminum can capture equipment, which will ensure used beverage cans (UBC) are accurately sorted, sold and recycled. Capturing and recycling aluminum cans provides a positive environmental and economic impact as metal recycles forever and UBCs are typically made into new cans.
Aluminum beverage cans currently provide critical revenue to MRFs. A CMI-funded study concluded that without the revenue from UBCs, most MRFs, which are vital to the U.S. recycling system since they sort single stream recyclables, would not be able to operate. But, while UBCs are typically the most valuable commodity in the residential recycling stream, up to 25 percent of UBCs are missorted at a typical MRF. These missorted cans can be captured with the right equipment, which would pay for itself with the additional revenue.
Directly funded by aluminum beverage can manufacturers Ardagh Group and Crown Holdings, the grant program will provide clear examples of the efficacy and revenue impact that additional aluminum can capture equipment can have for a MRF. The results are expected to encourage more MRFs to invest in additional aluminum can capture equipment. Further, Ardagh Group and Crown Holdings are exploring additional recycling programs that they, along with other partners, can implement to leverage additional aluminum can capture equipment in MRFs.
“With this new grant program, the aluminum beverage can industry is demonstrating its commitment to building on the industry’s leading beverage packaging recycling rates,” said CMI Vice President of Sustainability Scott Breen. “Capturing these missorted cans will result in significant additional revenue for recyclers and deliver significant carbon emissions reductions from greater use of recycled aluminum.”
An Austrian winery with 160 years of tradition has launched a spritzer in a can. ‘Kiss Me’ white wine spritzer, from Weingut Johann Müllner, comes in an on-trend slimline can with a stunning contemporary design. However, in the perfect marriage of modern and traditional, the Sauvignon at the heart of the drink comes from a Krems estate which has produced fine wines since the 19th century.
Spritzer is second only to beer on the chart of Austria’s favourite beverages, but until now it has not been available in such a portable, convenient and sustainable format. Weingut Johann Müllner has chosen Ardagh Group’s 250ml aluminium wine can to extend its packaging formats beyond the bottle and thereby bring the spritzer to new markets. In a can, Kiss Me will particularly appeal to discerning consumers who appreciate the importance of tradition and quality in their wine, but are looking for a light, convenient single-serve beverage they can drink on the go.
The can’s head-turning design is based on a multicoloured illustration by pop artist Oxana Prantl, sophisticated modern branding which reflects the premium product. Two of Ardagh’s range of finishes, Matte Impact and Premium Print 1.0, raise the aesthetic to the next level. The matte finish offers both visual and haptic enhancement, making Kiss Me stand out against the standard glossy can on the shelf, while Premium Print 1.0 brings crisp detailing and colour contrast to the artwork. The overall look is sharp, modern and unique, perfect for Kiss Me’s status as the only canned spritzer in Europe.
The Grüner Veltliner at the heart of Kiss Me is a delicate Sauvignon, the product of the cool microclimate of the Kremser Berglagen. Dry, fruity and light with the classic, delicate Veltliner spiciness, it has notes of green apple and citrus with a background of minerality that is pleasantly fresh. Carbonated water is added to this premium wine to bring an exciting sparkle and reduce the alcohol content to a light and refreshing 5.5% ABV. In a spritzer, the carbon dioxide carries the taste, which makes it essential that the packaging is completely airtight. The aluminium can guarantees this and is also lightproof, further preserving the exceptional taste and providing a minimum shelf life of one year.
Johann Müllner represents the fourth generation of Müllners to run the company. He says, ‘Since our estate is steeped in tradition, we are extremely proud to offer the famous Austrian national drink in a can. Recognition of our premium spritzer is essential, so we’re really happy that the superior design and finish of the wine can upholds our brand, as well as helping us achieve sustainability by being fully recyclable.’
Ardagh’s wine can range comprises single-serve sizes of 200ml, 250ml, and a new 187ml format which represents a quarter of the standard 75cl bottle. Beverage cans are light to transport and easy to fill, stack and store, as well as being infinitely recyclable.
Kiss Me is currently available in Krems, in Vienna, and in a rapidly expanding range of outlets throughout Austria, including petrol stations, souvenir shops and transport hubs, as well as from trade beverage suppliers. Tie-ins with major Austrian sporting events and ski resorts are planned, and export to international markets will follow.
Ardagh Group’s Nitro Can has been adopted by the UK’s number one cocktail mixer company Funkin Cocktails in a collaboration that sees the first-ever range of ready-to-drink nitro canned cocktails hit the shelves. With premium cocktails increasing in popularity, but traditionally demanding time and skill to serve to customers, Funkin have opted for Ardagh’s Nitro Can to deliver their ground-breaking range of canned cocktails. The slim aluminium can features a fixed nitrogen-infused widget that mixes the cocktail instantly, ensuring maximum product quality and consistency and producing an unrivalled multisensory experience for the consumer.
The Nitro Can technology was devised by Ardagh in 2016 to capitalise on the trend for nitro coffee, and with Funkin’s new range it now enters the fast-growing RTD alcoholic beverage market. Nitro Can’s innovative design makes the indulgent pleasure of a hand-mixed cocktail readily accessible in a convenient format. Upon opening the tab, the widget is activated, triggering an attention-grabbing ‘whoosh’ sound as micro-bubbles of nitrogen are released through the product. All the scents, flavours and colours of a bar-made cocktail are retained during the cascading pour, resulting in the instant delivery of an attractive beverage with a long-lasting foam head and the smooth, velvety sensation that is normally only achieved in a traditional cocktail shaker.
Not only does the Nitro Can offer an engaging consumer experience, its stable in-can environment is the perfect packaging solution to protect Funkin Cocktails’ quality ingredients. The 200 ml range contains real fruit, which makes retaining the integrity of product flavour and safety essential, and the can guarantees shelf stability both in refrigerated and ambient temperatures.
Consumers can enjoy Funkin’s four great flavours – Espresso Martini, Passion fruit Martini, Amaretto Sour and the on-trend Pink Gin Fizz – at home, out-and-about or in busy commercial environments previously unable to meet demand for quality mixology, such as restaurants and festival bars. The eye-catching cans feature Funkin’s brand new livery, a silver theme with bold graphics depicting the flavour varietals.
Funkin’s range is now available in the UK market.
Mountain Dew, a PepsiCo International brand, has launched a special edition 33cl package featuring fluorescent inks in the Middle East. Designed to attract consumer attention and boost sales in the hot summer season, the ultra-bright green colour on the can accentuates the bold Mountain Dew logo and reinforces the brand’s image.
The neon colour glows in the dark, adding the elements of fun, surprise and interactivity to the packaging for this iconic brand. The inks were applied to beverage cans manufactured at Crown’s facilities in the United Arab Emirates and Jordan at full line speed, ensuring productivity levels were optimized. Crown also worked closely with PepsiCo and ink supplier INX to secure the necessary regulatory approvals. The neon cans were sold in the United Arab Emirates, Oman, Lebanon, Qatar and Jordan markets from August 2018 until.
Metal has impeccable sustainability credentials – cans are 100% and infinitely recyclable – with no loss of properties, making it an important contributor to the circular economy. Once the containers enter the material-to-material loop, where they get recycled again and again, they can return to store shelves as new beverage cans in as little as 60 days.
Ball Corporation published its sixth biennial sustainability report, covering calendar years 2016 and 2017, which details how it addresses systemic challenges in the areas of circular economy, climate change, water stewardship and responsible sourcing, as well as its bold new science-based greenhouse gas emission reduction target.
Commitment to reducing greenhouse gas emissions
In line with the level of decarbonization required to keep the average global temperature increase below 2 degrees Celsius compared to pre-industrial temperatures, Ball is committing to reduce its absolute Scope 1 and 2 GHG emissions by 27 percent by 2030 compared to a 2017 baseline. Per million dollars of value added, this equates to a 58 percent reduction of our carbon intensity over the same period. Additionally, Ball strives to reduce GHG emissions across the value chain – from mining, refining, smelting, casting and rolling, to its manufacturing, logistics and end-of-life recycling – by 25 percent by 2030.
To achieve these targets, the company will follow a three-pronged approach: increase efficiency by saving energy and materials; grow renewables through the purchase of renewable energy; and cut embedded carbon by working with partners to reduce upstream impacts.
In addition to establishing its greenhouse gas reduction target, Ball also achieved a number of sustainability accomplishments during the reporting period:
- Reused or recycled 64 percent of the total waste generated, and 39 of its 88 packaging manufacturing plants worldwide achieved zero waste to landfill status by year-end 2017.
- Constructed state-of-the-art, sustainable beverage can manufacturing plants in Goodyear, Arizona, and Madrid, Spain.
- Saved approximately 34 million kilowatt hours of electricity and 4 million watt hours of natural gas, resulting in 9900 metric tons less of GHG emissions.
- Launched STARcan, a next-generation beverage can. If we were to switch our entire production volume of 33-centiliter and 12-ounce standard cans to the STAR format with a weight well below 10 grams, we would save approximately 30,000 metric tons of metal, or the equivalent to nearly 200,000 metric tons of GHG emissions.
- Reduced aluminum usage in our beverage and aluminum aerosol packaging businesses by 7,700 metric tons in 2017, which equates to saving 58,000 metric tons of GHG emissions, or the emissions of 12,400 U.S. passenger vehicles per year.
- Employees contributed more than 38,000 volunteer hours and donated $5 million in charitable donations in partnership with The Ball Foundation, as well as in-kind product donations for disaster relief, employee donations and the corporate match.
To download the 2018 sustainability report, please visit www.ball.com/sustainability-reports.
Global roll-out underway of largest production-volume addition to Unifiller range, a system that features an accuracy rate typically double those of competitors.
JBT Corporation, one of the world’s leading solutions providers for the food and beverage processing industries, is pleased to announce the launch of the new, High Capacity Unifiller, a unit capable of filling 1,500 containers per minute at an unparalleled accuracy rate.
The High Capacity Unifiller, which can be synchronized with JBT’s 12-head seamer to provide an effective, high-speed canning solution, includes all the best features required for Total Performance Management (TPM), such as clear-guarding, enabling easy revision of the machine as it functions, and LED lighting. The system’s built-in Clean-In-Place (CIP) technology also means the system can be completely cleaned in around one hour, maximizing uptime and minimizing downtime in the process.
Jan Sundberg, JBT’s Produce Line Manager for the Americas, said: “When you have lines that are dedicated to one can- or container-size in high volume, this is a good fit. Eliminating older lines and combining them into a single line can improve efficiency and achieve cost reductions. If you look at the cost per container compared with a single high speed line, there are some big savings. If customers have to achieve the volume, this is the best way of doing it.”
Sundberg added that the High Capacity Unifiller also features an accuracy rate typically double those of competitors. “This adds up very quickly on high-speed lines like this,” he said. “If you are running 1,000+ cans per minute, we are talking about several hundred thousand dollars a year in savings.” To date, JBT has sold and installed four High Capacity Unifillers – two in Asia-Pacific, one in North America and one in South America. The new installations perform: high speed filling of Coffee Drinks in glass bottles, high speed canning of Evaporated Milk, and the fastest filling line of Sweetened Condensed Milk in the world.
Ball Corporation’s newest beverage can innovation is helping customers put a colorful lid on their infinitely recyclable aluminum cans from Ball. Available for the first time, Ball’s proprietary Cameo End Printing extends customer branding to the top of the can, making the top pop and adding appeal for consumers looking for their favorite beverages.
Ball will debut Cameo End Printing next week at the Brewers Association Craft Brewers Conference and BrewExpo America®. The CBC is April 30-May 3 in Nashville, with Ball hosting customers in booth #1512, the Sustainability Track in Davidson Ballroom B, and at the Music City CANarchy outdoor festival in Walk of Fame Park.
“Ball’s Cameo End Printing delivers both branding advantages for our customers, and functional benefits for consumers,” says Jay Billings, vice president, commercial, for Ball’s beverage packaging North & Central America business. “For our customers, Cameo extends the can’s 360-degree billboard to the top of the package, further increasing brand visibility and offering exciting new possibilities for contests, special promotions and limited release packaging. For consumers, Cameo makes searching for your favorite brand easier in coolers and convenience stores, where the top of the can may be the most visible part of the package.”
Cameo will be commercially available in early 2019.
The Commission has published a new Regulation that significantly tightens the restrictions on the use of BPA in food contact materials. It lowers the regulatory limit (specific migration limit or ‘SML’), which is the amount allowed to migrate from the plastic material into food while keeping it safe, and extends this restriction to coating materials, which are used to line food and drink cans. The new Regulation also extends the ban from 2011 on the use of BPA in baby bottles by prohibiting the use of BPA to manufacture infant ‘sippy’ cups as well as the migration of BPA from coated materials containing food intended for infants and children 0–3 year olds. The new Regulation will apply from 6 September 2018.
For further information: Questions & Answers on BPA
As competition for consumer attention and loyalty intensifies, brands are increasingly turning to packaging to achieve differentiation on retail shelves and enhance engagement. To deliver an interactive experience to consumers before, during and after consumption, Coca-Cola has rolled out cans of Coke, Coke Zero, Fanta and Sprite in Lithuania, Latvia and Estonia featuring Reveal temperature sensitive inks.
The result of collaboration between Crown Bevcan Europe & Middle East and Chromatic Technologies Inc. (CTI), Reveal inks allow graphics to change to ‘reveal’ specific imagery and messaging during consumption. Two thermochromic inks appear at the same time when the can is cold, but as the cold product is consumed, one ink disappears. This technology provides one ambient ‘original’ image, one ‘cold’ image and as the consumer drinks the contents of the can, a third image appears, offering the perfect vehicle to hide a message.
Coca-Cola featured four specific messages – one per brand – to engage with its customers in a fun, unique manner. Cans are decorated to include either a person or cartoon-style animal, from which a speech bubble emanates to hold the thermochromic messaging which appears when the can is chilled. An interactive quick response (QR) code beneath the image links to exclusive video content, driving traffic to the brand’s website.
The application represents the first commercial use of Reveal inks.
