The aim is to be able to process them using conventional technologies so that they can be used in applications that are currently occupied by petroleum-derived plastics. The companies Venvirotech and ENPLAST are collaborating with the Plastics Technology Centre (AIMPLAS) in this research.
Polyhydroxyalkanoates (PHA) are biocompatible and biodegradable plastics in soil and marine environments synthesised by a wide variety of microorganisms, which share very similar characteristics with plastics of petrochemical origin. The most recent studies focus on the search for cheaper alternative substrates, such as agro-industrial waste or industrial by-products, and on extraction strategies to reduce product costs. In this way, the aim is to facilitate their incorporation into a market dominated by petroleum-based plastics. The most commercialised PHAs have certain limitations to be processed by conventional technologies, so one of the objectives is to optimise them so that they can be used in different applications within the plastics industry, as well as to scale up their production and supply companies in the sector.
In this context, the COM4PHA project is committed to developing new formulations of bioplastics based on the PHAs group to promote new lines of product development based on these biodegradable materials. In particular, the project is working on formulations based on the PHBV copolymer for applications in the packaging and agriculture sector, using innovative processing technologies for this type of polymer. These technologies include hollow-body blown extrusion for bottles and the application of the copolymer as a coating on paper substrates and agricultural mulch films.
The overall objective of the project is also to optimise the synthesis of the material and favour the scaling up of larger quantities to be able to offer PHBV at an industrial level and reach certain applications that are currently occupied by conventional materials.
The biotechnology company Venvirotech, which specialises in the transformation of organic waste through a proprietary technology that uses bacteria to produce PHA bioplastics, is coordinating this project. The company ENPLAST, a specialist in the creation and manufacture of all types of plastic packaging, is also participating in the project and will be responsible for validating the materials developed. As a link between the two companies, AIMPLAS, the Plastics Technology Centre, is in charge of the new PHA formulations, both for the production of packaging and for the formulation of coatings.
The new formulations for cosmetic packaging will be biodegradable and compostable and will comply with the established requirements, which will reduce their environmental impact and allow a better acceptance of the product by the market. This innovation may also be of interest to other processors and end-users in the food and beverage sector, in addition to cosmetics.
For coating formulations in the paper and agricultural sectors, developments will improve product quality and extend shelf life. The results can be exploited in the packaging sector, and applied to those where barrier properties are required, such as the food and cosmetics sectors. In the agricultural sector, they will be applied in mulch films to maintain crop quality based on the barrier and antimicrobial properties of the coating.
The Ministry of Science, Innovation and Universities and the Next Generation funds of the European Union are financing this action.
Elopak has published its 2024 annual report, highlighting record-breaking revenues and significant progress in the areas of planet, profit, and people. This demonstrates the company’s commitment to its revised strategy, ‘Repackaging tomorrow,’ and its ambition of becoming a EUR 2 billion company by 2030.
Elopak intends to double revenue by 2030 through its reshaped strategy, ‘Repackaging tomorrow’ which sets out three priorities: realising global growth, strengthening leadership in core markets, and continuing to leverage the plastic replacement shift across a variety of product segments.
“2024 has been the year in which we have launched a revised strategy, manifested our foothold in new segments and started the construction of our new production plant in the United States,” stated Thomas Körmendi, CEO at Elopak.
Elopak’s 2024 annual report details the company’s latest progress and important milestones across the key areas of people, planet and profit.
People: In 2024 the company invested heavily in its people as well as its infrastructure. Elopak not only welcomed the highest number of new recruits but also strengthened several competence areas, including R&D and sustainability, and onboarded additional new colleagues who will manage the new production plant in the United States.
Planet: The company’s strong performance in 2024 was underpinned by its continued dedication to making progress on key areas of sustainability. Notably, Elopak reduced its direct CO2 e emissions by 37 % from a 2020 baseline, as it works towards achieving a 42 % reduction by 2030 and net zero by 2050, validated by the Science Based Targets initiative (SBTi). Also, the company managed to reduce the average carbon footprint per carton by 29 % compared to 2014.
Profit: 2024 was defined by a strong financial performance including reported record-breaking revenues. Revenues grew organically by 2.2 % to EUR 1,157 million, EBITDA margin was 15.2 % and the leverage ratio at year end was 2.1x. Our commitment to realising global growth is already well underway with the company having sold a record volume of 16 billion cartons last year.
1.7 billion liters of food in SIG’s sustainable packaging innovations
SIG announced the continued success of its SIG Terra portfolio, with a 15 % increase in sales for SIG Terra packaging materials for aseptic cartons in 2024. The growth is well above the strong 6 % overall revenue growth1 of the company’s carton packaging and demonstrating the unbroken increase in market demand for sustainable packaging solutions. SIG Terra is SIG’s marker for sustainable packaging innovations, which the company constantly evolves for better.
In 2024 alone, approximately 1.7 billion liters of food were packed in packs made with SIG Terra packaging materials. Since its introduction, SIG has now sold enough packs with SIG Terra solutions to fill around 6 billion liters of food, marking a milestone in SIG’s mission to drive sustainable innovation. Market expansion in Europe and a successful sales ramp-up of the SIG Terra Alu-free + Full barrier packaging material in China further highlight the growing preference for SIG’s even more sustainable offerings. SIG Terra solutions in aseptic cartons accounted for 9.3 % of the food packed in SIG aseptic cartons in Europe – where uptake has remained strong – and 4.1 % worldwide.
Sustainable innovation as strategic pillar
SIG is dedicated to creating a regenerative future. The company continuously strives to actively protect and restore ecosystems, mitigate climate change, improve access to nutrition, cut food waste and accelerate innovation on circularity. To achieve this, SIG focuses on areas where it has the largest impact and opportunities. SIG’s packs are among the most sustainable packaging solutions in each relevant market segment2 – and the company is innovating to reduce its environmental impact even further.
By developing innovative, even more sustainable packaging materials, SIG offers industry-leading solutions for customers with significantly reduced lifecycle carbon footprint and environmental impacts2. The SIG Terra portfolio represents SIG’s most sustainable packaging innovations, including aseptic carton packaging materials without aluminum layer, with polymers linked to forest-based and recycled materials through certified mass balance systems as well as recycle-ready bag-in-box and spouted pouch solutions.
With a strong focus on reducing fossil material use and carbon emissions, SIG has set multiple industry benchmarks, including the launch of the world’s first aluminum-free aseptic carton in 2010, with a full-barrier version for wider use with oxygen-sensitive products such as fruit juices, nectars, flavored milk or plant-based beverages following in 2022 and the first recycle-ready bag-in-box for water in 2021.
Sustainable transition without additional investment
As demand for sustainable packaging grows, SIG’s advanced solutions allow food and beverage manufacturers to align with consumer preferences and achieve their sustainability targets. SIG Terra packaging materials without aluminum layer are designed to be compatible with existing SIG filling lines in the market and enable customers to transition to more sustainable packaging options without the need for additional CAPEX.
Commitment to a regenerative future
SIG remains committed to pushing the boundaries of sustainable packaging. With a focus on innovation, SIG continues to refine its portfolio, ensuring that its solutions not only meet but exceed industry sustainability standards. Christoph Wegener, Chief Markets Officer at SIG, underscores this dedication: “The success of our SIG Terra portfolio shows that the demand for even more sustainable packaging solutions is accelerating. At SIG, we are driven by a vision of a regenerative future, and we are proud to support our customers in making meaningful progress in their sustainability targets.”
Elopak ASA has rounded off the year focused on delivering on our strategic priorities with continued solid financial performance. For the full year, our consolidated revenues were EUR 1,157 million, an increase of 2.2 % on our strong results in 2023, with an EBITDA margin of 15.2 %. The Board proposes a dividend of EUR 0.13 per share for the year 2024, in line with our dividend policy.
Q4 2024 highlights:
Strong carton and closure revenue growth of 6.1 %, mainly in the fresh dairy segment in Europe and Americas
Proposed dividend of EUR 0.13 per share for the year 2024, corresponding to a dividend yield of 4.0 %
EBITDA of 40.8 million with a margin of 14.4 %, an improvement of 0.7 million or 1.7 %
The installation of a second Roll Fed production line at our plant in India has been concluded, doubling our production capacity
Commenting on Elopak’s performance, CEO Thomas Körmendi said: “I am pleased to report a year of continued strong financial performance. In the face of volatile macro-economic and geo-political conditions, capacity constraints and supply chain issues in Americas, we have once again demonstrated our resilience. 2024 was a year focused on delivering our strategic priorities. This included the start of construction of our new plant in the US, the installation of a second Roll Fed packaging production line at our plant in India and strengthening our leadership position with our D-PAK™ carton solutions. Looking into 2025, we look forward to new milestones, including the start of production at our new US plant in the first half of the year. I am confident in our ability to continue successfully executing our “Repackaging tomorrow” strategy, positioning us to achieve our targets in 2025 and beyond”.
Full year 2024 highlights:
EBITDA of EUR 176.1 million with a margin of 15.2 %, an improvement of EUR 5.2 million
Revenues of EUR 1.157 million, corresponding to a growth of 2.2 %
New production plant in Little Rock, Arkansas, US on plan to start production in first half of 2025, on time and within budget
Presented our reshaped strategy “Repackaging tomorrow” with new mid-term targets at our Capital Markets Day in September
Refinanced debt capital structure: triple-tranche inaugural green bonds successfully issued and new revolving credit facility signed
For the full report and presentation, please visit this page.
The Food and Beverage Carton Alliance (FBCA), an association formed from the merger of two established organisations, announced its launch as a unified platform dedicated to advancing beverage cartons as essential, renewable, and circular packaging solutions.
The organisation is the result of the merger of ACE (The Alliance for Beverage Cartons and the Environment) and EXTR:ACT, two European associations that have championed beverage cartons as a sustainable packaging solution and the industry’s work in ensuring they are collected and recycled.
With a vision to expand beyond Europe, FBCA aspires to unite beverage carton manufacturers and their paperboard suppliers in driving sustainable packaging solutions that enhance food security, reduce waste, and advance low-carbon circular economies.
An ambition for a sustainable future
Food and beverage cartons as essential components of resilient food systems. By leveraging renewable resources and continuously improving their environmental performance, food and beverage cartons play a crucial role in extending the shelf life of perishable foods, reducing waste, and ensuring safety and quality for consumers worldwide.
“Our industry is working tirelessly in designing fully renewable and sustainable packaging solutions that meet the needs of both consumers and the planet,” Patrick Verhelst, President of the FBCA Board said. “We are excited to expand globally and champion the role of beverage cartons in building a more resilient, low-carbon future.”
New board announced
The newly elected FBCA Board representing its five founding members includes:
Patrick Verhelst, President FBCA and Senior Director of Business Development, Elopak;
Ulrika Wedberg, Vice President FBCA and Executive Vice-President Sustainability & Public Affairs, Billerud;
Karina Boers, Head of Sustainability Development, SIG;
Tamara Bullock, Director Corporate Affairs, Europe and Americas, Tetra Pak;
Erik Hallberg, Vice-President Coating, Converting and Digital Technology, Stora Enso
“Through FBCA’s Global Centers of Expertise, Advocacy and Communications, we will provide the evidence and benchmarks needed to lead the way in sustainability progress,” said Annick Carpentier, FBCA Executive Director of Global Advocacy. “We look forward to working with global partners in driving a circular bioeconomy, maximising functionality and efficiency along the life cycle.”
FBCA unites industry leaders and global stakeholders in ensuring the long-term viability of a thriving food and beverage carton sector, optimising the performance of the life cycle of food and packaging systems. Together, FBCA will contribute its knowledge, expertise and leadership to develop robust regulatory frameworks for food packaging worldwide.
SIG, headquartered in Neuhausen, Switzerland, and a global leader in aseptic packaging and filling solutions, announces the grand opening of its first production plant for aseptic carton packs in India. This EUR 90 million investment, completed in just 20 months in Ahmedabad, marks a major milestone for SIG as it strengthens its presence in one of the world’s most dynamic and fastest-growing markets.
Designed with cutting-edge technology, the plant in the state of Gujarat has an initial annual production capacity of up to 4 billion aseptic carton packs, meeting the highest environmental standards while creating more than 300 local jobs. The plant will supply SIG’s growing filler base, which serves all leading dairy and non-carbonated soft drink players in India. The official opening ceremony, held in the presence of Swiss State Secretary for Economic Affairs Helene Budliger Artieda and a Swiss economic delegation, highlights the significance of this achievement for both SIG and the Indian-Swiss partnership.
India, the world’s largest milk market and a major juice-producing country, presents immense growth opportunities for aseptic packaging solutions. With less than 10 % of its milk consumption packaged and a lack of cold chains, aseptic cartons are a safe, sustainable, and convenient solution, as they enable the long-term storage of nutritious food and beverages without the need for preservatives, energy-intensive refrigeration during distribution and storage. SIG’s new plant in India will ensure shorter delivery lead times, greater responsiveness to market demand, and enhanced support for the country’s dairy and non-carbonated soft drink producers.
Since entering the Indian market in 2018, SIG has experienced rapid business expansion, achieving robust double-digit revenue growth in 2024. This new plant positions SIG to meet increasing demand efficiently while paving the way for future growth. The SIG Board of Directors has already approved plans to invest an additional EUR 50 million in a local extrusion line, set to be operational by 2027.
SIG announced its network partnership with the Ellen MacArthur Foundation. This collaboration aims to push forward the transition towards circular packaging systems, reinforcing SIG’s commitment to environmental stewardship and innovation.
Advancing circular packaging
The collaboration will enable SIG to tap into the expertise of the Foundation and its network, further accelerating SIG’s commitment to reduce waste, improve recyclability and increase the use of renewable materials. The partnership is an important step in SIG’s broader strategy to innovate and scale circular packaging solutions to create a zero waste, low carbon future for the packaging industry.
Collective action for systemic change
The Ellen MacArthur Foundation’s mission is to accelerate the transition to a circular economy – one that eliminates waste and pollution, circulates products and materials, and regenerates nature – uniting its global network of businesses, policymakers, financial institutions, and experts to drive systemic change. As a network partner, SIG can exchange innovative strategies to advance business transformation.
As a founding member of the industry association RecyPac, Emmi is working alongside its partners to launch a nationwide circular solution for plastic packaging and beverage cartons. The solution was launched in several Swiss municipalities in January 2025, enabling the standardised collection of packaging, including Emmi branded products such as Aktifit and good day. A significant milestone has been reached in the collective efforts to achieve a circular solution in Switzerland for these high-quality recyclable materials, demonstrating the continued progress Emmi is making in achieving its sustainability goals for sustainable packaging and in supporting the circular economy.
Numerous Emmi dairy products such as Aktifit, good day and raclette are already available on the market in recyclable plastic packaging or beverage cartons. Since January 2025, consumers in the city of Bern and the municipalities of Dietikon, Greifensee, Oetwil an der Limmat and Schlieren have been the first to be able to place recyclable packaging into a standardised collection system. This marks the first major milestone in the RecyPac collection initiative’s goal to develop a comprehensive, nationwide solution for the two recyclable materials.
“The standardised collection and recycling solution for plastic packaging and beverage cartons introduces the first nationwide solution. We are continuing our pioneering work to develop a practical, everyday solution for our consumers and are committed to supporting a circular economy in line with our sustainability goals,” explains Marc Heim, Executive Vice President Division Switzerland at Emmi.
Emmi Schweiz AG is a founding member of the non-profit organisation RecyPac. This industry association focuses on the development of a recycling system that involves all stakeholders along the value chain with the aim of collecting recyclable materials nationwide and recycling them to a high standard. This will close a major gap in Switzerland’s circular economy.
Ball Corporation, a leading global provider of sustainable aluminum packaging for beverages, personal care and home products, announced the acquisition of Alucan, a European leader in extruded aluminum aerosol and bottle technology. The acquisition complements Ball’s existing global extruded aluminum aerosol and bottle business with the addition of manufacturing facilities in Llinars del Vallés (Barcelona), Spain, and Lummen, Belgium.
This acquisition aligns with Ball’s business strategy to simplify sustainability for its customers by delivering scalable aluminum packaging solutions. The new plants will enable the company to meet the growing demand for sustainable packaging across Europe. Both facilities are equipped with cutting-edge technology and aim to minimise their environmental footprint, aligning Ball’s dedication to sustainability and operational excellence.
Ball continues to serve new categories and offer reuse, refill bottle innovations to a broader set of customers and occasions. Acquisition of Alucan will add large-diameter aerosol can and impact extruded bottles capabilities to support Ball’s existing reusable bottles customers. This acquisition allows the company to diversify its customer base, cross-sell with food and beverage manufacturers, and expand its bottle offerings to include personal and home care products.
This acquisition allows Ball to enhance its efforts in innovation and reduce its carbon footprint. The company will lightweight and increase the recycled content in Alucan cans, while being in close proximity to its customers will help optimise truck capacity, ultimately reducing CO2 emissions.
Acquisition of Alucan is an important step forward for Ball Corporation as it looks to better serve the growing aerosol and impact-extruded bottle market in Europe.
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Tetra Pak and Lactalis have unveiled a carton package that uses certified recycled polymers linked to used beverage cartons, marking a first for the beverage carton industry and a significant step towards a circular economy.
This material has been certified by ISCC PLUS as originating from the recycling process of used beverage cartons in Spain and is allocated to the package based on a mass balance attribution method. This means that the certified recycled polymers are made up of a mix of recycled and non-recycled, virgin fossil feedstock, ensuring the corresponding volume of recycled material is sourced and tracked throughout the supply chain. This is verified by a third-party auditor, according to the ISCC Chain of Custody Procedure.2 The chemical recycling process ensures that the certified recycled polymers do not compromise the package’s quality, food safety or any other attributes, further demonstrating the circular potential of cartons.
The advancement keeps quality resources in circulation and reduces the industry’s dependence on virgin, fossil-based materials, which aligns with both companies’ ambitions to further enhance the environmental profile of packaging. Tetra Pak plans to invest €100 million annually for the next five to ten years to achieve this, while Lactalis has made responsible packaging and the circular economy one of its global environmental priorities, together with animal welfare across their partner farms and decarbonisation of all their activities by 2050.
Joël Llovera, Purchasing Director of Lactalis Iberia, says: “Our collaboration with Tetra Pak is rooted in a shared vision and commitment to environmental stewardship for future generations, facilitated by circular economy principles. Packaging innovation plays a crucial role in this endeavor. We are dedicated to sustainable progress. Transitioning from fossil-based polymers to recycled ones, certified by ISCC PLUS as linked to used beverage cartons, represents a significant stride towards our objective.”
Marco Marchetti, Vice President Packaging Materials, Sales and Distribution Solutions, Tetra Pak, adds: “Increasing the usage of renewable and recycled resources in packaging is critical if we are to help food and beverage producers realise material circularity, turning waste into new resources and lowering reliance on virgin, fossil-based materials. To scale up the adoption of certified recycled polymers in food packaging, we need collective action across the entire system and enabling legislation. Scientists, policymakers, recyclers, industry players and others must work together to turn challenges into opportunities, as shown by our world-first introduction with Lactalis.”
This innovative initiative by Lactalis involves packing its Puleva dairy range sold in Spain – including calcium skimmed, semi-skimmed, whole and lactose-free milk – in Tetra Brik® Aseptic 1000 Slim cartons featuring the HeliCap™ 23 Pro closure. Following the market introduction under the Puleva brand, Lactalis aims to gradually expand its range of dairy products in packaging that uses certified recycled polymers. This step also aligns with expectations from consumers across the globe, who demand greater commitment from brands in terms of sustainability and are beginning to adapt their own behaviors to match. Tetra Pak research indicates that 78 % of consumers are concerned about the environmental impact of plastic waste, with 29 % reporting an increase in purchasing products packaged in recycled materials in the last year.3
1The certified recycled polymers are made of a mix of recycled and non-recycled, virgin fossil feedstock. Mass balance certification ensures the corresponding volume of recycled material is sourced and tracked throughout the supply chain. This is verified by a third-party auditor, according to the ISCC Chain of Custody Procedure. 2The material has been certified by ISCC PLUS as originating from the recycling process of used beverage cartons in Spain and is allocated to the package based on a mass balance attribution method. Mass balance is one of the chain of custody options eligible for ISCC certification. 3Tetra Pak’s latest Sustainable Packaging consumer research, run in 2023, comprised a total of 14,500 consumer interviews based on an online questionnaire in 29 markets: Germany, France, UK, Italy, Belgium, Denmark, Netherlands, Poland, Portugal, Romania, Spain, Sweden, Saudi Arabia, Turkey, South Africa, Egypt, China, India, Japan, Australia, Indonesia, Philippines, South Korea, Vietnam, Brazil, USA, Mexico, Colombia, Argentina.
Twellium Industrial Company, West Africa’s fastest-growing manufacturing company, has partnered with Sidel to develop a new ultra-modern facility in Kumasi, Ghana – a greenfield project housing two complete PET packaging lines for still and carbonated beverages.
Twellium Industrial Company (Twellium) specialises in the production of non-alcoholic beverages, including its flagship product, Verna Mineral Water. The company also manufactures signature brands such as Rush Energy Drink, Original American Cola, Planet Range, and Bubble Up Lemon Lime under licence from Monarch Beverage Company.
Twellium already operates two well-established production facilities in Accra, Ghana and Bobo-Dioulasso, Burkina Faso, and has now commissioned its third ultra-modern site in Kumasi, Ghana.
The Kumasi site began as a greenfield project, with Twellium constructing it entirely from the ground up. This included all civil works, infrastructure, and utilities, with Sidel assisting in the installation of two cutting-edge processing and packaging lines.
Cutting-edge PET packaging lines
At the Kumasi site, diversity in manufacturing—utilising different sizes of PET bottles, as well as producing a variety of beverages including water, carbonated soft drinks (CSD), non-carbonated drinks, and energy drinks—was crucial to its development. This enabled flexibility in production and catered to broad market demand.
Twellium’s Kumasi site now features Africa’s fastest complete PET water line, with a production output of 80,000 bottles per hour, utilising Sidel’s signature Combi solution which combines blow moulding, filling, and capping into a single, compact, and integrated solution.
The set-up also includes a state-of-the-art water treatment room and automated cleaning-in-place (CIP) system, ensuring the highest levels of hygiene and food safety.
Sidel has also installed a complete line for carbonated soft drinks (CSD) at the Kumasi plant. Capable of bottling at speeds of 65,000 bottles per hour, this high-speed line with a Sidel Combi was the perfect solution for Twellium to meet the region’s booming CSD market.
As part of the project, Sidel also installed a customised EvoDECO Roll-Fed labeller featuring an integrated system which enables the application of QR codes on the bottle cap, allowing maximum traceability and meeting Ghanaian regulations.
Leader in Ghana’s thriving beverage industry
“Sidel’s complete PET packaging lines for Twellium ensure that beverage production volume meets affordability, allowing us to keep up with the constant increase in demand. This partnership not only drives efficiency but also creates more regional job opportunities, reinforcing Twellium as a proud leader in Ghana’s thriving beverage industry,” comments Ali Ajami, Twellium Marketing Director.
Zotefoams, a world leader in cellular materials, announced that ReZorce, its sustainable mono-material barrier packaging range, has been named winner in the Product Innovation category at the 2024 Reuters Sustainability Awards.
This year, 700 entries from 50 countries contested 17 categories judged by an international panel of business leaders, academics, designers and changemakers in the field of sustainability. ReZorce won the Product Innovation category ahead of 13 other shortlisted entrants including other aseptic liquid packaging board (LPB) beverage cartons and packaging innovations.
Currently available aseptic beverage cartons – used for products such as fruit juices which are not refrigerated – are produced from composite layers of wood fibre, aluminium and polymer bonded together (LPB). Unlike ReZorce, these composite materials cannot be recycled through mainstream processes. ReZorce on the other hand has a mono-material design which leads to excellent performance in standard Material Recovery Facilities (MRFs). The resulting recyclate can be reused, including in the core of ReZorce cartons, bringing the prospect of circularity to the 250 billion unit-per-annum beverage carton market for the first time.
Zotefoams is currently in the latter stages of developing ReZorce for beverage carton applications and is preparing for trials with a north European supermarket chain.
During the Awards ceremony on October 1, judge Danielle Holly, Associate Director of the Aspen Institute, commented, “The judges thought [ReZorce] was an excellent and practical step towards fully recyclable packaging for widely used food and beverage formats. It’s exciting, it’s disruptive and it will really deliver an immense impact in everyday lives. Well done for pioneering it!”
Ronan Cox, Zotefoams Group CEO, comments, “We are delighted that ReZorce has been recognised on the global stage in this way. Entrants to the Reuters Sustainability Awards include some of the world’s best-known and most-admired companies and it is an honour for Zotefoams to stand alongside them.
“It is also telling that the judges recognised the need for wholesale change rather than incremental improvement in pack formats such as aseptic beverage cartons.
“This award which follows recent success in the Deutsche Verpackungsinstitut’s German Packaging Awards, serves as further confirmation that ReZorce is a much-needed product with a bright future. We are 100 % focussed on translating these award achievements into on-shelf success, as ReZorce looks to finally bring a truly sustainable solution to the aseptic carton industry and beyond.”
Having joined Tetra Pak more than 24 years ago, Sara has delivered countless innovations across solutions development, programme management, and equipment engineering for the company and its food and beverage customers. Her mandate in the new role is to develop and deliver innovative solutions with the highest value for customers, collaborate across the business to accelerate their deployment, and fast-track the work to realise the company’s ambition to deliver the world’s most sustainable paper-based food and beverage package1.
Sara De Simoni (Photo: Tetra Pak)
She is based in Lausanne, Switzerland, and is a member of the Tetra Pak Executive Leadership Team, reporting to Adolfo Orive, President & CEO.
Holding a Master’s Degree in Industrial Design from the University of Florence and a Post-graduation Master’s in Technology and Innovation Management from the University of Bologna, Sara joined Tetra Pak in 2001 as an industrial designer for carton packaging opening systems. Her technical, relational and collaborative skills led her to become Managing Director for Tetra Pak Packaging Solutions S.p.A. in Modena, Italy, a research and development centre, and Vice President of Programme Management in D&T.
Sara De Simoni, Executive Vice President Development & Technology (D&T) at Tetra Pak, comments: “Tetra Pak D&T brings together an exceptionally talented team of designers, of doers, of people who make things happen. I am proud to be leading them in our journey to shape the future of food packaging, and I see this as an opportunity to drive forward our pursuit of innovation, design excellence and groundbreaking sustainable solutions. We will continue to focus on delivering those solutions for our customers, who are at the centre of everything we do.”
1A carton package made of renewable or recycled materials, which are responsibly sourced, therefore helping protect and restore our planet’s climate, resources and biodiversity; contributing towards low carbon production and distribution; convenient and safe, therefore helping to enable a resilient food system; fully recyclable.
“That was the kind of FACHPACK we know and love!” – That was the general consensus among exhibitors and visitors at FACHPACK 2024, which has just closed following a highly successful three-day event. Thirty-seven thousand trade visitors, one third from outside Germany, learned about the latest trends and innovations at the stands run by the 1,455 exhibitors, and discussed pressing packaging issues with the experts. The key theme of “Transition In Packaging” was strongly in evidence in all the exhibition halls and in the supporting programme. “The great response speaks for itself: Despite the changes happening in the packaging industry and the many challenges it is facing, the European packaging sector at FACHPACK proved extremely innovative, solution-oriented and confident,” says Heike Slotta, Executive Director Exhibitions at NürnbergMesse, summing up the event. In 2025, FACHPACK will be held at the Exhibition Centre Nuremberg together with POWTECH TECHNOPHARM.
“Once again, FACHPACK has shown itself to be a clear guide and driving force for the packaging industry in Europe,” says Slotta, summing up the mood at FACHPACK 2024. “And that’s what we need! The packaging sector is in a state of transition. New regulations have to be implemented, and high expectations in terms of sustainability and the circular economy need to be met. At the same time, the industry faces challenges brought about by demographic change. And then there are other themes relating to the energy supply system, supply chains, digitalization and artificial intelligence. Here in Nuremberg we’ve just had three days of experiencing first-hand just how innovative, solution-focused and optimistic the industry is in dealing with these challenges and helping to structure the transition. The FACHPACK motto ‘We create the future’ once again sums it up nicely.”
Visitors from throughout Europe
FACHPACK offered an extensive range of solutions and innovations in the areas of packaging, packaging systems and packaging processes. Most visitors to FACHPACK travelled to the Exhibition Centre from other countries in Europe. After Germany, the top ten countries were Austria, Switzerland, Italy, the Czech Republic, Poland, the Netherlands, France, Spain, Turkey and Hungary. The international contingent made up 33 percent of the total.
Industry professionals: Top decision-makers onsite
The results of a visitor survey by an independent institute confirmed that 96 percent of the industry professionals were happy with the products and services in the exhibition halls. Some 90 percent of the trade visitors said they were involved in making the purchasing and procurement decisions in their respective businesses. Two thirds of them hold management positions. The visitors came mainly from the food and feed, pharmaceutical and medical, chemical, cosmetics, retail, automotive, electrical and electronic, non-food, logistics and packaging industries.
Women4Packaging network off to a successful start
The Women4Packaging networking event was very well received, with 150 female industry players seizing the unique opportunity on the first day of the trade fair to network onsite and interact on current themes and trends in the packaging sector. The keynote by Vera Strauch, founder of the Female Leadership Academy and expert in Feminist Leadership, provided stimulating ideas. This initial gathering received a thoroughly positive response, and the Women4Packaging network will be continued and expanded accordingly, to ensure a focus on women in the packaging industry in the future. Regular meetings are planned. Phuong Anh Do, Deputy Director FACHPACK, is overwhelmed by the response to the new industry platform: “There are many qualified women in the packaging industry. That’s why we’re particularly pleased to have created a trail-blazing network for women at FACHPACK in the form of Women4Packaging, which offers female players in the industry an opportunity for constructive interaction with like-minded colleagues and genuine added value.”
German Packaging Award and Gold Awards presented
On the first day of FACHPACK, the German Packaging Institute (dvi) announced the winners of the Gold Awards for this year’s German Packaging Award. The five best innovations for 2024 came from the categories of Digitalization, Functionality & Convenience, Sustainability and Packaging Machines. A total of 41 innovative solutions that were recognized with the German Packaging Award in August were celebrated.
New: Packaging Valley organizes Packaging Machinery Forum in collaboration with FACHPACK in 2025
In early summer 2025, Packaging Valley and FACHPACK will join forces for the new Packaging Machinery Forum format. This leading forum for packaging machine construction will offer exclusive insights into the future of the sector. It will focus on topics of interest to customers of the packaging machine construction industry. Technological themes such as digitalization will be given the same prominence as questions of business models, market developments, and how to ensure future-proof production. Participants can also look forward to customized sessions run by top-level experts to deal with individual questions. The forum also offers an ideal platform for networking, which enables direct connections to decision-makers and leading thinkers in the sector. More information will follow soon.
Save the date: The next FACHPACK will take place together with POWTECH TECHNOPHARM at the Exhibition Centre Nuremberg from 23 to 25 September 2025.
“Transition in Packaging” will be the key theme for FACHPACK at the Exhibition Centre Nuremberg from 24 to 26 September 2024. This describes the powerful currents that are affecting the packaging sector in Europe right now. High expectations in terms of sustainability combined with new packaging regulations, increasing digitalization and artificial intelligence are just three of the driving themes at FACHPACK 2024. Demographic change also poses challenges for the industry. FACHPACK perceives itself as a guide for the sector, offering both interaction and direction. “The dynamics in the packaging industry have never been greater,” says Heike Slotta, Executive Director Exhibitions at NürnbergMesse. “And companies are responding with impressive powers of design and innovation. We will get to experience these first-hand during the three days of the trade fair, and I’m very much looking forward to it.” The key theme of “Transition in Packaging” will be reflected at the stands of the 1,463 exhibitors, in the extensive lecture programme, in the fascinating special shows and themed pavilions, and in the award presentations. Some 35,000 visitors from the consumer and industrial goods industries are expected.
FACHPACK provides a compact yet comprehensive overview of the products and services along the entire packaging process chain for industrial and consumer goods. That means packaging, the associated technology and the accompanying processes. The trade fair extends to eleven exhibition halls this year. Of the 1,463 exhibitors, 47 percent will travel to Nuremberg from outside Germany, the majority from Austria, Switzerland, Italy, the Netherlands, Poland, Belgium, Greece, the Czech Republic, France and Turkey.
About 56 percent of exhibitors represent the packaging sector, in other words packaging materials and packaging accessories. Forty-four percent are from the packaging technology area, i.e. packaging machines, labelling systems and automation. The package printing and finishing segments and internal logistics are also covered at FACHPACK.
New food for thought and solutions for the packaging industry
Following a few challenging years, FACHPACK is back in the form in which the industry knows and appreciates it: 1,463 exhibitors will be present in the eleven exhibition halls, and not only the most prominent names in the packaging industry but also many smaller SMEs which will also find their customers here. “FACHPACK is quite simply a ‘class reunion’ for the European packaging industry,” Slotta observes, adding: “For three days we will once again experience the hands-on mentality that’s characteristic of this sector and feel its momentum. The current transformation in the packaging industry is something we are facing with optimism and a focus on solutions. We are actively involved in shaping this transformation, fully in line with our slogan, ‘We create the future’!
New network: Women in focus
A new feature is the Women4Packaging networking event for women in the packaging industry, taking place in the Brussels Room, NCC Mitte, at mid- day on the first day of the trade fair (24.9). This will give female players in the industry a unique opportunity to network on-site, provide mutual inspiration and interact on current themes and trends in the packaging sector. The whole thing takes place in a relaxed atmosphere. A highlight is the Keynote by Vera Strauch, founder of the Female Leadership Academy and expert in Feminist Leadership, on “Grow Your Influence: How to build a strong network and make an authentic impact”. About 150 participants have registered.
New ideas: Presentations with their finger on the pulse
FACHPACK perceives itself as a driving force for the sector. In addition to the extensive product exhibition and the many innovations on show there, this will also be evident from the lecture programme in the forums PACKBOX (Hall 4), INNOVATIONBOX (Hall 2) and SOLPACK 5.0 (Hall 3). All three draw on themes of current interest to the sector, e.g. dealing with the new Packaging and Packaging Waste Regulations (PPWR), the circular economy, automation and AI, and also alternative packaging solutions and new fibre-based raw materials.
Highlights in the lecture programme include:
Safe and sustainable? Evaluation of packaging materials with a focus on recyclates
Quo Vadis Packaging?– what does the new EU packaging regulation mean in terms of practical business examples
Digital packaging data: A must-have to handle complexity and new legal demands
How AI is driving the circular economy
Digitalization – smart packaging for greater transparency and sustainability
Future-Ready Packaging – How to make your packaging fit for the future: Best practice examples of paper-based packaging solutions!
The future of retail: new insights and their impact on the packaging industry
In the PACKBOX forum, moderated on this occasion by industry experts Matthias Mahr (LebensmittelPraxis magazine), Dr Johannes Bergmair (Pack Experts and World Packaging Organisation) and Oliver Berndt (Deutsches Verpackungsinstitut (German Packaging Institute, dvi), key partners to the packaging industry will give shape to the programme and invite visitors to listen in and join the discussion. SOLPACK 5.0, moderated by Peter Désilets and Volker Muche (sustainability agency pacoon GmbH), is devoted to sustainable packaging solutions. At INNOVATIONBOX, moderated by Nina Schönrock and Petra Bindl, registered exhibitors will introduce their new product developments and process innovations in short, punchy presentations.
Good packaging design: Special show “Outside the Box”
Anyone interested in packaging design should be sure to look in on the special design show “Outside the Box” in Hall 4. Organized for FACHPACK by bayern design, this illustrates the drafting and design process from idea through to good packaging design, and offers valuable insights into the impact of design on development processes. Unusual exhibits, e.g. innovative packaging for fitted sheets or a reuse system for domestic products such as detergents or soaps, are used to show design processes that make packaging more suitable for the circular economy, improve awareness of the brands behind products, and create a sense of identification and awareness among customers and users.
Fascinating approaches: Alternative packaging solutions
FACHPACK will offer inspiration this year with a special item on the programme: the “Alternative packaging solutions” pavilion. This is where examples of alternatives to traditional materials will be presented, along with an insight into what could be possible in the future. In the fully booked pavilion in Hall 3, for example, exhibitors will display compostable film bags, padding material made of grain husks, compostable tea bags, packaging made of sugarcane, and much more besides. The SOLPACK 5.0 forum is also part of this pavilion.
Fresh wind: Start-ups conquer the industry
Anyone on the lookout for fresh, unconventional ideas and products to resolve packaging questions will also find these this year among the start- ups in the packaging sector in Hall 2. Awaiting visitors are the “Young Innovators” pavilion for young, innovative companies, sponsored by the German Ministry of Economic Affairs and Climate Protection (BMWK), and the “Newcomers Pavilion”, which provides a platform where first-time exhibitors at FACHPACK and international newcomers to the sector can introduce themselves and their innovative products and services to the experts.
New industry talents in focus: Students Day on Thursday
The STUDENTS DAY on the third day of the fair (26.9) brings together prominent companies and new talents in the packaging industry. At the invitation of FACHPACK and the German Packaging Institute (dvi), students from the German-speaking region will meet in workshops with professionals from the likes of DALLI Werke, Henkel, Tchibo, Smurfit Kappa and Beiersdorf. An animated exchange of ideas on the demands of the future and the specifics of working in the packaging industry is guaranteed.
Achievements honoured: German Packaging Award
On the first day of the fair, the stage will once again be set for a total of 41 winners of the German Packaging Award, Europe’s top showcase for all aspects of packaging. Almost 250 submissions from 13 countries were submitted in advance for personal inspection and assessment. The German Packaging Award is presented by the German Packaging Institute (dvi) in ten categories. The presentation will take place in the Munich Room, NCC Mitte, from 16:30. As a premium partner, FACHPACK will present the special award for young talents. This distinction recognises the best packaging designs by school pupils, apprentices and students.
Industry development: Caution and optimism for 2025
The results of a current survey among associations in the German packaging industry show that weak economic conditions and growing regulatory demands are particular sources of concern for the packaging sector. According to the associations, however, an initial recovery in the economic situation in Germany is making itself felt. A cautious optimism is in the air for 2025. “As an industry platform, FACHPACK can assist the packaging industry with its challenges,” says Slotta. “Together it’s possible to develop ideas and solutions to encourage economic success for the industry. A trade fair that represents an entire sector can achieve more than individual companies on their own.”
According to the Food and Packaging Machinery Association at VDMA, incoming orders for packaging machines in the first four months of 2024 increased by 16 percent in real terms. Positive development overall is expected for the second half of the year. Global demand remains huge, and the potentials in the emerging economies in particular are far from being exhausted.
IK Industrievereinigung Kunststoffverpackungen (the Plastic Packaging Industry Association, IK) expects a slight economic recovery in the second half of 2024. The strongest drivers of hope in its view are the stable export expectations and adaptation strategies on the part of companies to secure supplies of raw materials and the circular economy. The Industrieverband Papier- und Folienverpackungen (IPV), the German association representing producers of packaging made from paper and plastic films, perceives major opportunities in the strong trend toward light, customizable and easily recyclable packaging. The folding box segment sees the possibility of an upswing in the future substitution of packaging based on petrochemicals with fibre-based recyclable packaging. A slight upturn in business from autumn 2024 is expected in the wooden packaging sector. In addition to the economic situation in Germany, the Bundesverband Holzpackmittel, Paletten, Exportverpackung (the German association for wooden packaging materials, pallets and export packaging, HPE) is looking toward foreign trade, since it perceives that a decline in foreign trade is causing a downward trend in demand for wooden packaging. As for glass containers, the Bundesverband Glasindustrie (the German glass industry association) assumes that the situation will continue to stabilize during 2024. The Verband der Wellpappen-Industrie (German Corrugated Board Industry Association, VDW) expects to see a gradual process of recovery for 2024. In the first five months of 2024, VDW members experienced revenue growth of 1.6 percent compared to the same period last year. Further information, figures and graphics on the packaging market in Germany and Europe can be found in the FACHPACK360° news portal.
FachPack is one of Europe’s leading packaging events showcasing pioneering packaging, technologies and processes. This September, on stand Sidel will be highlighting its cutting-edge solutions helping manufacturers unlock new levels of performance from their production lines.
Sidel’s RoboAccess_Pal S, the company’s latest robotic and cobotic palletising solution, will also be in action.
High-performance palletising in action
At the show, Sidel will present its agile packing and palletising equipment for primary packaging, including bottles, shaped containers, jars, tins, pots, cans, flexible packaging, and cartons, as well as secondary packaging: RSC, wrap around, shelf-ready packaging, or film.
Through live demonstrations, visitors to the stand will witness the efficiency of the agile, compact palletising unit, RoboAccess_Pal S, introduced to the market last year. Combining the best of robotics and cobotics, this high-performing, all-in-one solution delivers improved agility, operability, and compactness to the food, home, and personal Care (FHPC) markets.
RoboAccess_Pal S is the perfect solution to replace manual operations. It delivers faster speeds of up to 12 cycles per minute and enables high case payloads of up to 25 kg, while ensuring a fast return on investment, typically one to two years. This offering provides a new level of compactness with a footprint of less than 12 m² for two stations with a significant pallet height of 1700 mm.
Hervé Bour, Sales Director FHPC Eastern Europe at Sidel, comments: “RoboAccess_Pal S embeds three new patented features to provide an even higher level of agility, operability, and compactness. A light-weighted carbon fibre and 3D-printed clamping head helps deliver higher payload capacity and overall machine footprint reduction while handling a wide range of secondary packaging. And this solution is available in just ten weeks.”
Advanced complete packaging technologies from one single supplier
Manufacturers can also speak with Sidel’s experts to find out how the company is ideally placed to help drive performance across production lines.
Hervé Bour concludes: “Sidel has a unique offering which combines packaging concepts, engineering solutions to complete production lines and standalone equipment. By working with Sidel, manufacturers can ensure that production efficiency skyrockets, futureproof lines and look for new pathways for growth.
“From PET blowing, filling, labelling, packing, palletising combined with services and digitalisation, discover how Sidel’s large portfolio is adapted to satisfy every need in terms of packaging, footprint and line speeds and optimise your investment.”
Elopak ASA has maintained its momentum from the first quarter of 2024 to deliver yet another strong quarter, with organic revenue growth of 3.8 % in the quarter and continued strong development in the company’s EBITDA margin. Elopak’s strong financial performance in the first half of 2024 reaffirms the company’s higher run rates.
Q2 2024 highlights:
Quarterly revenue of EUR 288.4 million (Q2 2023: EUR 278.1 million) with an organic revenue growth of 3.8 %
Pure-Pak® volumes grew in both Europe and Americas
Adjusted EBITDA of EUR 43.8 million with a margin of 15.2 % (Q2 2023: 14.9 %): Capital structure remains strong with leverage ratio of 1.9x – Record high dividend payment of EUR 34.4 million in May for FY2023 – Refinanced debt capital structure: triple-tranche inaugural green bonds successfully issued and new revolving credit facility signed
Commenting on Elopak’s performance, CEO Thomas Körmendi said: “I am happy to report yet another strong quarter with continued strong performance across all our markets. Our strong balance sheet and refinanced debt capital structure ensure that we remain in a solid position, enabling further investments in various growth initiatives going forward. We expect the strong financial performance to continue in the second half of the year in line with our reaffirmed run rates”.
Alesayi Beverage Corporation, a leading beverage manufacturer in Saudi Arabia since 1959 with 60 % market share in the energy drinks’ category, is partnering with SIG to expand its product and packaging portfolio. Using a state-of-the-art SIG SureFill 42 Aseptic BIB filling system, Alesayi will launch exciting new products in hotels, restaurants and cafes (HoReCa).
For Alesayi Beverages this is a completely new entry into the business with products in bag-in-box packaging, relying on the expertise of SIG who is the global leader in BIB packaging. SIG will initially supply Alesayi Beverages with its SIG SureFill 42 Aseptic filling line, as well as 10L SIG bags using the SIG 2Pure Film, a one-layer film specifically developed for water and ideal for BIB applications, retaining a high water quality for up to a year without affecting taste. The 10L bags come with SIG OptiTap 2300 fitment, a self-closing thumb toggle valve for simple, intuitive and consistent dispensing of water and other beverages, offering convenience to consumers.
Mohammed Ali Alesayi, Chief Board of Directors and CEO at Alesayi Beverage Corporation: “This is just the beginning of our long-term strategic partnership with SIG, as we continue our ambition to become the number one food and beverage co-packer in the MEA region. We’re committed to offering our customers SIG’s unique portfolio of sustainable packaging solutions, including aseptic carton, bag-in-box and spouted pouch, as well as accelerating our sustainability roadmap.”
The new BIB system will be located at Alesayi Beverages new state-of-the-art production facility in Jeddah, which covers more than 98,000 square meters built up area.
Abdelghany Eladib, President & General Manager India, Middle East and Africa at SIG: “By operating our bag-in-box packaging system, Alesayi Beverages will benefit from the system’s flexibility and high performance, enabling product diversification using a number of bag shapes, sizes and fitments. Alesayi will be able to cater to the different business needs of the HoReCa market, starting with water and then moving on to juices and condiment sauces. We look forward to developing our strong partnership and helping Alesayi to launch novel products in our highly convenient packaging solutions.”
Alesayi strives to be a leader in the beverage business and to offer its co-packing customers additional solutions such as juice dispensers as well as coffee and CSD post mixes.
The European Fruit Juice Association (AIJN) welcomes the approval by the European Parliament of the Packaging and Packaging Waste Regulation (PPWR).
Aimed at addressing pressing sustainability concerns surrounding packaging materials, and especially waste, within the European Union, the outcome of the vote reflects a careful equilibrium between environmental imperatives and industry considerations.
The Agreement found between the EU Council and EU Parliament negotiators, adopted now by the EU Parliament represents a significant departure from the initial proposal put forth by the EU Commission. Regarding reuse for example, where the initial draft outlined specific non-alcoholic beverages subject to reuse targets, the text approved by the EU Parliament adopts a more encompassing and equitable approach. Under the revised PPWR, a single reuse target now applies to all beverages, whether they are alcoholic or non-alcoholic. This shift eliminates the need for a predefined list of products, thus ensuring that no item is excluded from the sustainability mandate (except for a few exemptions which are explicitly justified within the text).
Another important aspect of the outcome of the negotiation is the redistribution of responsibility for meeting these reuse targets. Unlike the original Commission’s proposal, which placed the burden both on manufacturers and final distributors, the version of the Regulation approved by the EU Parliament assigns responsibility to final distributors.
Specifically, the Regulation mandates that distributors making alcoholic and non-alcoholic beverages available on the market within a Member State must ensure that at least 10 % of these products are offered in reusable packaging within a system designed for re-use. This change will enable greater flexibility for all actors in delivering products in reusable packaging.
Moreover, the new target set for reuse represents a first step towards promoting circular economy principles within the packaging industry, all while acknowledging the industry’s needs. With a target of 10 % by 2030 and an indicative target for 2040, actors across the value chain, including consumers all around Europe, can adapt to increasing levels of reusable packaging and reuse systems. This ensures that the transition is mindful of the practical realities and requirements of businesses within the sector. This balanced approach promotes a steady transition towards a more circular economy, where resources are conserved, waste is minimized, and environmental impact is reduced. By January 1, 2034, the Commission will review the implementation of the 2030 targets, considering technological advancements and practical experiences. This assessment will evaluate the effectiveness of the targets in fostering sustainable packaging, feasibility of achieving 2040 targets, relevance of exemptions, conduct life-cycle assessments of single-use and reusable packaging and assess the need for setting new targets for the reuse and refill of other packaging categories. This review mechanism allows for adjustments based on results and real practices, ensuring that future ambitions for 2040 are informed by concrete evidence and practical experience.
Finally, the approval of PPWR underscores the critical role of packaging in preserving product freshness and quality while minimizing environmental impact. It highlights the imperative for sustainable packaging solutions that reconcile ecological stewardship with operational efficiency. In recognition of the unique challenges faced by highly perishable beverages, they are exempted from meeting this targets in the Regulation includes exemptions for such items.
AIJN believe the European Parliament’s vote on the PPWR reflects a balanced and pragmatic approach that seeks to reconcile environmental goals with the operational realities of the industry. As the Regulation progresses towards implementation, AIJN is willing and ready to engage in ongoing dialogue and collaboration to ensure effective compliance and meaningful progress towards a more sustainable future.
Elopak rounded off a highly successful 2023 with yet another strong quarter, delivering on the mid-term targets set by the company during its IPO in 2021.
2023 was a year of significant progress and achievements for Elopak, extending the many successes of previous years in implementing the company’s sustainability driven growth strategy. The Board proposes a dividend of NOK 1.46 per share for the year 2023, in line with dividend policy.
Fourth quarter 2023 highlights
Revenues increased by 7.5 %, to EUR 287.2 million
Organic growth was 8.4 %, or EUR 22.4 million, adjusted for currency translation effects
Adjusted EBITDA was EUR 40.0 million, an improvement of EUR 4.1 million, reflecting a 13.9 % margin
Strong cash flow generation and down-payment of debt. Leverage ratio reduced to 1.9x
Commenting on Elopak’s performance, CEO Thomas Körmendi said: “I am happy to report yet another quarter of strong performance and I am pleased to confirm that the Elopak team has delivered on all the 3-5 year targets set in the IPO in 2021.”
“I would like to say a big thank you to all our colleagues, customers, suppliers and partners for their fantastic contributions and collaboration throughout the year. We are entering 2024 from a strong position and I look forward to further strengthening our contribution to a more sustainable society while continuing to create shareholder value in the years to come,” Körmendi added.
Full Year 2023 highlights
Revenues increased by 10.6 %, to EUR 1,132.0 million
Organic growth was 9.4 %, adjusted for currency translation and acquisition effects of EUR 11.9 million
Adjusted EBITDA was EUR 170.9 million, an improvement of EUR 51.5 million, reflecting a 15.1 % margin
Adjusted profit attributable to Elopak shareholders was EUR 68.3 million, up 55 % compared to 2022
Proposed dividend of NOK 1.46 per share for the year 2023, in line with the dividend policy
Tropicana introduces “Tropcn”, a new limited-edition packaging – now with the letters “AI” removed from their name – to celebrate the leading orange juice brand’s1 natural ingredients, highlighting the fact that there is nothing artificial, and never has been anything artificial, in Tropicana Pure Premium orange juice. America’s favourite OJ2 has been made from natural oranges, picked at the pinnacle of ripeness, and squeezed within 24 hours to create 100 % juice for more than 75 years.
Each week, there seems to be a new development in artificial intelligence. Each new AI advancement seemingly brings us closer to the artificial world and further from the natural. Consumer intrigue, and even concern, is high. In fact, searches for “What is AI?” increased by 643 % from 2022 to 20233. So, to celebrate the natural ingredients and nothing artificial in Tropicana Pure Premium orange juice, Tropicana is heading to the biggest consumer electronics event, CES 2024 (January 9-11), to release a limited-edition package of “Tropcn” Pure Premium orange juice.
“Our limited-edition run of ‘Tropcn’ orange juice bottles represents our ongoing commitment to delivering the highest quality 100 % orange juice to Americans,” said Monica McGurk, CEO of Tropicana Brands Group’s North American business unit. “Since 1954, Tropicana has been at the forefront, innovating ways to bring fresh-tasting orange juice from natural oranges to breakfast tables nationwide. Artificial just isn’t in our DNA.”
Not attending CES 2024 in Las Vegas? Tropicana has hidden bottles of “Tropcn” across participating Kroger Family of Stores in the US. If you find a bottle in the wild, scan the code and enter for a chance to win a trip to the original orange juice state, Florida.
Tropcn was created in partnership with Tropicana’s creative agency of record, Cramer-Krasselt, PR agency of record, MullenLowe PR, and social agency of record MullenLowe US.
1Source: IRI MULO+C, L52 Weeks, YE 2Source: IRI MULO+C, L52 Weeks, YE 11/26/23 11/26/23 3Mason Frank International
EUR 10 million center will speed up new packaging and product developments
SIG is celebrating the official opening of its EUR 10 million Packaging Development Center Europe, located at the site of the company’s packaging plants in Linnich, Germany. The center will accelerate new and most sustainable packaging developments and offer SIG customers added value.
The new center features state-of-the-art extrusion and finishing technology, coupled with advanced quality measurement systems and testing equipment. It will significantly increase packaging processability in serial production, system validation and capacity for future digital technologies.
As demand for more sustainable packaging options increases, the new Packaging Development Center Europe will speed up the development of innovative packaging formats and materials to further expand SIG’s leading position in sustainable packaging solutions. It is built according to the latest and most effective energy standards.
Avantium N.V., a technology company in sustainable chemistry, is collaborating with Albert Heijn to make packaging more sustainable. To this end, Avantium’s 100 % plant-based and circular material PEF (polyethylene furanoate) is being used for various forms of packaging. Refresco, a global independent beverage solutions provider for Global, National and Emerging (GNE) brands, and retailers, produces Albert Heijn’s new fruit juice bottle made out of PEF. This will be the first PEF application to be introduced in Albert Heijn stores, once Avantium’s commercial plant for PEF is operational. Albert Heijn is the first supermarket chain in the world to introduce PEF packaging for own-brand products.
“As a beverage solutions provider, we are continuously looking for innovative ways to produce soft drinks, fruit juices and other drinks. Reducing, recycling and making packaging more sustainable is an important element of our strategy. With PEF we are able to offer an alternative sustainable packaging solution to our customers. We are therefore pleased that Refresco, Avantium and Albert Heijn are now working together to bring this new fruit juice bottle to market.”, says Alexander van Assouw, Managing Director Refresco Benelux.
Avantium’s PEF is a 100% plant-based and fully recyclable polymer with a wide range of applications including bottles and packaging, films and textiles. In addition to its sustainable packaging benefits, Avantium’s PEF has superior barrier properties, extending the shelf life of beverages and food. Avantium is currently constructing the world’s first commercial plant in Delfzijl for 5 kilotons of FDCA (furandicarboxylic acid), the key building block for PEF, with commercial production expected to start in the second half of 2024. Thereafter, PEF production will be further scaled up to plants of 100 kilotons and more for large-scale production of FDCA and PEF through technology licensing.
Elopak has announced plans to build its first U.S. production plant with the latest state-of-the-art technology for better and more efficient production. The plant will produce Pure-Pak® cartons for liquid dairy, juices, plant-based products and liquid eggs. The new production facility will be located in Little Rock, Arkansas and is expected to start production in H1, 2025.
It represents a significant investment for the region of around USD 70 million including the land, the building and the equipment.
Following the investment announcement in June 2023, the company has evaluated different financing opportunities and concluded to own and fully finance the plant on the balance sheet. Hence, the nominal cost of the investment will be recognized in the balance sheet instead of the discounted value of the lease payments, increasing the reported investment by around USD 15 million. This is economically more profitable for Elopak compared to partly leasing, which was assumed in June. Further, around USD 5 million is added to the investment to further optimize the scope of the project and support further long term growth.
Since the announcement in June, we have signed contracts with some of our existing customers in the region, further strengthening the investment case.
The new plant will create more than 100 permanent jobs in the region for engineers, printers, operators, logistics specialists and other support groups.
“This is our first converting plant in the U.S. and a landmark investment for our company. North America is a key building block for our future growth and we are very excited to expand our presence in the region. I would like to thank all parties involved for enabling the next step in our North American growth journey” says Thomas Körmendi, CEO of Elopak.
SIG is celebrating the official opening of its €10 million Packaging Development Center, located at the site of the company’s packaging plants in Linnich, Germany. The center will accelerate new and most sustainable packaging developments and offer SIG customers added value.
The new center features state-of-the-art extrusion and finishing technology, coupled with advanced quality measurement systems and testing equipment. It will significantly increase packaging processability in serial production, system validation and capacity for future digital technologies.
As demand for more sustainable packaging options increases, the new Packaging Development Center will speed up the development of innovative packaging formats and materials to further expand SIG’s leading position in sustainable packaging solutions. It is built according to the latest and most effective energy standards.
By Peter Harding, President of UNESDA Soft Drinks Europe and CEO of Suntory Beverage & Food Europe
The EU is set to move towards a circular economy for beverage packaging. In just a couple of weeks, Members of the Environment Committee in the European Parliament will vote on their amendments to the EU Packaging and Packaging Waste Regulation (PPWR). In parallel, EU Member States are working towards adopting their position on this file by the end of the year. Among the key areas of attention in the PPWR is reuse and refill. It is absolutely critical that MEPs and Member States support sound measures that ensure that recycling, reuse and refill are complementary solutions, and reject proposals to increase the reuse and refill targets without further assessment of their environmental, economic and social impacts.
The EU is taking a leadership role in driving circularity and the PPWR is among the most ambitious EU policies in this regard. The European soft drinks sector, represented by UNESDA Soft Drinks Europe, supports the goals to better reduce, collect, recycle and reuse beverage packaging. We have already shown that we take bold voluntary actions to contribute to accelerating the green transition in Europe through our commitment to making our soft drinks packaging fully circular by 2030.
Our sector also supports reuse and refill systems as part of the solution to reduce packaging and packaging waste. We are already investing in these systems as a complementary action to our ongoing efforts to reduce and recycle our packaging.
It is fundamental that recycling and reusable systems are complementary solutions and MEPs and Member States should enshrine this in the PPWR. How?
Key ask 1 – Do not increase the reuse and refill targets (Art. 26) without further impact assessment
The European Commission’s impact assessment has been heavily criticised by many stakeholders, including our sector, over the last 9 months. The lack of a proper environmental and economic assessment of the implications of the reuse and refill targets proposed by the European Commission in the PPWR is worrying as legislation should always be developed on the basis of clear and granular data on the costs and benefits of the measures being proposed. So, first things first: the only way to assess the real impact of scaling up reusable systems across the EU is to thoroughly analyse the costs and benefits of setting up these systems in different Member States, different sectors and different distribution channels. As an example, the shift to 10% refillable PET as of 2030 in the EU is estimated to cost more than €16 billion, according to a PwC study.
It is very concerning to see proposals for increased reuse and refill targets for 2030 and 2040 that are not based on any further impact assessment that justifies them. Why forcing beverage manufacturers, of which a majority are SMEs, to make huge investments in reuse and refill systems in geographies or channels where existing well-functioning single-use systems make more sense from an environmental and economic perspective?
In our view, the proposed targets are already extremely challenging and therefore the focus now has to be on providing manufacturers with the necessary enablers and the flexibility to invest in the best packaging mix.
Key ask 2 – Maintain systems enabling refill in the reuse and refill targets (Art. 26)
We are all familiar with the traditional returnable refillable bottle, whereby the consumer buys a beverage bottle in a store and brings it back to the retailer for it to be refilled. This is not, however, the only system to reuse and refill – and it is not always the best solution from an environmental perspective. Asking beverage manufacturers to focus all their investment and innovation only in reuse on traditional returnable refillable bottles takes no account of consumer patterns of shopping and consuming beverages, and stifles the innovative solutions that open up possibilities to match consumers to more sustainable purchasing habits.
Today, there are several innovative reusable solutions that are convenient for consumers, are responding to new consumption habits and are helping reduce packaging as they use little to no packaging, such as home soda dispensers and refill stations in stores and horeca. Why, then, aren’t these at-home and on-the-go solutions, which are recognised by the Ellen MacArthur Foundation as reuse models, counting towards the achievement of the reuse and refill targets? It makes all sense to consider them for the attainment of the reuse and refill targets. The PPWR should secure a future for these innovative refill solutions and the EU co-legislators should therefore support a broad definition of reuse and refill that includes the whole spectrum of available reusable and refill models.
Key ask 3 – Create well-designed exemptions to ensure reusable packaging is only used where and when it makes the most sense
It is essential to make sure that reusable packaging is only introduced where it makes sense from an environmental, economic and consumer perspective. To enable it, the PPWR should provide a form of exemption if certain environmental criteria are met in order to avoid unintended adverse effects of the reuse and refill targets.
Some amendments tabled in the different European Parliament’s committees involved on this file can serve as a positive source of inspiration as they recognise the role of existing well-functioning circular systems. For example, many countries are investing in achieving 90% collection of PET bottles and aluminium cans through the introduction of Deposit and Return Systems (DRS). Let’s encourage these investments!
Now is the moment for the European Parliament and EU Member States to make the PPWR more supportive and more realistic. Our sector will remain constructive and engaged with all stakeholders to help create a stable and enabling policy environment.
SIG announces the launch of the uniquely different on-the-go carton bottle SIG DomeMini. The small-size carton pack offers all the convenience of a plastic bottle and the sustainability benefits of a carton pack.
Designed to captivate attention, SIG DomeMini encourages consumers to rethink their packaging choices, especially when it comes to sustainability. Beverage manufacturers also have the opportunity to choose a solution that puts significantly less plastic on the market and caters to the growing “paperisation” trend.
Designed for recycling, SIG DomeMini is mainly made from FSC™-certified paperboard and produced using 100 % renewable electricity. With the high share of forest-based renewable material as well as a sophisticated resource-efficient and space-saving design, SIG DomeMini comes with a number of environmental benefits compared to alternative packaging options like plastic bottles.
SIG DomeMini offers excellent ergonomic benefits to various consumers, such as travellers and commuters. The centrally positioned SIG DomeMiniCap is perfect for drinking just like from a bottle. It is easy to open and reclose. This ensures safe storage in bags, ready to drink from whenever needed.
The SIG DomeMini 12 Aseptic filling machine is capable of aseptically filling 12,000 packages per hour – in a total of seven volume sizes from 180 to 350 ml on one and the same machine with volume change in just 15 minutes. This maximises efficiency and flexibility, providing an excellent return on investment for beverage manufacturers.
The first market launch of SIG DomeMini is in China, with expansion to other countries on the way.
REBBL®, the original organic and plant-powered functional beverage brand, unveiled its occasion-based packaging design. Available on shelves in the US, the new design is featured across the brand’s award-winning beverage portfolio, spanning six daily occasions with over sixteen varieties, all developed with the mantra of ‘Empower the People.’
Centered on empowerment, the redesign is a culmination of REBBL’s mission to create not only delicious and nourishing beverages but also to uplift the daily experiences of its valued consumers through a focus on intentional, purpose-driven moments. By connecting each drink with an occasion, the new packaging offers clear functional advantages and key ingredients, enabling customers to intuitively discern the best beverage that aligns with their preferences and desired experience at any time of day.
“We’ve formulated a REBBL drink for every occasion, so no matter what you’re up to — you’ll have delicious functional fuel to complement the journey,” said Andy Fathollahi, CEO of REBBL. “We remain steadfast in prioritising our customers, and we’ve made it easier than ever to select the perfect beverage to enhance their daily experiences through real-food alchemy and transparent, intuitive labels.”
From delicious functional protein beverages that offer clean nourishment as well as immune and gut support, there is a REBBL drink to enhance any occasion:
PROTEIN: Packed with 16 g of plant-powered protein for a functional boost to fuel any time of day. Protein Dark Chocolate, Protein Vanilla, Protein Salted Caramel, Protein Strawberries and Creme, Protein Oatmeal Cookie, Protein Coconut Macaroon, Protein Hazelnut, Protein Peppermint Dark Chocolate, Protein Pumpkin Spiced Pie
AWAKE: Blended with maca and caffeine to support energy and sustain stamina. Recommended for the morning and afternoons. Awake Maca Cold Brew
BALANCE: Formulated with turmeric and maca to support overall wellness. Recommended to complement routines centered around recovery and cultivation at any time of day. Balance Maca Mocha, Balance Turmeric Golden Milk
FOCUS: Crafted with matcha and L-theanine to deliver an added boost of mental acuity for moments of clarity. Focus Matcha Latte
REVIVE: Created with adaptogenic Reishi mushroom to support immunity and the body’s ability to cope with stress. Recommended to complement routines centered around rejuvenation and revitalisation. Revive Reishi Chocolate
WELLNESS: Functional juices with Aquamin™ calcified sea algae to support bone, gut, and joint health while offering refreshing hydration at any time of day.* Wellness Tropical Greens, Wellness Berry Roots
REBBL’s redesigned packaging can be found on the brand’s 100 % rPET bottles in 12 oz. ready-to-drink varieties in natural food and grocery stores in the US.
*These statements have not been evaluated by the Food and Drug Administration. This product is not intended to diagnose, treat, cure, or prevent any disease.
Elopak reported strong financial performance for the second quarter of 2023
Highlights:
Revenues increased by 8 %, to EUR 278.0 million, driven by growth in EMEA and Americas
Organic growth was 6 %, or EUR 14.6 million, adjusted for currency translation effects and revenue from acquired businesses
Adjusted EBITDA was EUR 41.6 million, an improvement of EUR 15.1 million
Strong cash flow generation, leverage ratio reduced to 2.6x
Elopak will build a new plant in the USA to further leverage the high customer demand in the region
Commenting on Elopak’s performance, CEO Thomas Körmendi said:
“Building on our solid performance in past consecutive quarters, Q2 saw Elopak delivering strong profitable growth. Despite inflationary pressures, we remain on-track to achieving our strategic objectives. Our strong performance is allowing us to explore new market opportunities, including building a new state-of-the art factory in the US, and expanding our India operations.“
“Looking forward, we expect to deliver full year revenue growth well above our mid-term target. While we see softening of some raw material prices, the liquid paper market remains tight and higher board prices will have full effect in the second half of 2023. Additionally, the significant inflationary pressures on the broader cost base will impact our full year EBITDA margin. However, based on expected revenue growth, our second half EBITDA will be higher than last year. I am pleased to report this strong performance and remain eager and optimistic for continued sustainable packaging demand.”
More Delivered, Less Trucks Needed! Smart Cups’ efficient technology means fewer transportation vehicles needed with greater volume of products delivered. (Photo: Smart Cups)
Smart Cups, a pioneering sustainability-driven technology company behind innovative ingredient printing announced the publication of a new research study in the esteemed journal Resource, Conservation & Recycling. The study, titled “Reducing life cycle material, energy and emissions for liquid consumer products through printing,” conducted by UCLA’s Institute of the Environment and Sustainability and authored by Professor Deepak Rajagopal, has brought to light the remarkable potential of Smart Cups Technology in transforming the consumer-packaged goods industry and contributing to a greener future.
“The technology that Smart Cups has pioneered has the potential to drastically reduce the environmental burden of beverages and several other liquid products through a reduction in total packaging and transportation across the product lifecycle,” said Professor Deepak Rajagopal. “The implications of this research extend beyond the consumer-packaged goods industry. Major companies, including industry giants like Pepsi, Coke, and Proctor and Gamble, could benefit from Smart Cups’ ground-breaking approach to delivering products more sustainably. Embracing this innovation can help such large corporations achieve sustainability goals and become leaders in eco-friendly practices”.
The study focuses on the profound environmental benefits of Smart Cups Technology which enables direct printing of consumer product ingredients onto surfaces, leading to substantial reductions in packaging materials, energy consumption, carbon emissions and overall environmental burdens. The study unveils the far-reaching implications for not just the beverage industry, but also the consumer-packaged goods industry as whole, promising to revolutionise distribution logistics and minimise environmental impact.
Key highlights from the study include:
The study’s findings show that a single Class 6 or 7 beverage truck packed with Smart Cups can accommodate a staggering 21 times more beverage volume than PET bottles and 31 times than glass bottles.
Smart Cups printed on PLA cups, when paired with tap water, result in 20 % less packaging materials than aluminum, 40 % less than plastic, and an impressive 90 % less than glass-based packaging.
This reduction in packaging translates into a 23 % to 48 % decrease in lifecycle primary energy and a 40 % to 57 % decrease in global warming potential. With biogenic carbon credit for landfilled PLA, the reductions reach an impressive 50 % to 70 %.
Smart Cups Technology is the first of its kind, revolutionising the delivery of liquid consumer products and minimising their environmental impact. This research not only amplifies the positive impact Smart Cups Technology can have on the world but also strengthens the validation of its significant benefits by reshaping the consumer products industry. By eliminating the need for bulky packaging materials, such as PET bottles or glass containers, Smart Cups optimise beverage payload, allowing for substantially higher volumes to be transported within the same truck weight limits. This breakthrough not only enhances logistical efficiency but also reduces the carbon footprint associated with transportation, as fewer trucks are required to transport the same amount of beverage.
The implications of this research extend far beyond the immediate benefits of increased payload capacity. By revolutionizing beverage transportation, Smart Cups are poised to transform the entire industry landscape, introducing a new era of sustainability and efficiency. With the potential to streamline distribution networks and reduce reliance on fossil fuels, Smart Cups offer a visionary solution to the pressing environmental challenges faced by the beverage sector.
The UCLA study underscores the profound impact of Smart Cups on beverage transportation, highlighting the unparalleled payload capacity that this innovative packaging technology provides. As industry leaders and consumers alike seek more sustainable and efficient solutions, Smart Cups stands at the forefront of a transformative movement. The researchers at UCLA are confident that their findings will inspire further exploration and adoption of Smart Cups within the beverage industry, ultimately leading to a greener, more efficient future.
In June, the Swiss packaging solution provider SIG marked another milestone in its long history – 170 years of operation. Founded in 1853 and headquartered in Neuhausen, Switzerland, the company took the opportunity to look back on its impressive history of ingenuity and innovation, visit its present, and explore the exciting potential the future holds. Moreover, the event enabled customers and employees to experience firsthand what SIG stands for today and will stand for tomorrow: SIG – for better.
The first celebratory event on June 17th centered on residents from Neuhausen’s local community, who were invited to SIG’s industrial area and headquarters to explore the facility and enjoy a food festival.
On June 20th, customers from all over the world participated in an exclusive event that included a tour through the ages from SIG’s perspective and a celebratory dinner. The final event occurred two days later on June 22nd when SIG leaders arrived for an intensive two-day leadership meeting.
Samuel Sigrist, CEO, SIG: “Being in operation for 170 years is something to celebrate and it was an excellent opportunity for us to showcase the spirit of SIG to our global customers and employees. The events reinforced the fact that while SIG has evolved over time, one aspect of our company has always remained the same, our commitment to delivering better for customers, consumers, and the world.”
Today, SIG is a leading provider of sustainable, innovative, and versatile packaging solutions. The company works in partnership with customers to bring food products to consumers globally in a safe, sustainable, and affordable way. In 1906 its long journey in food packaging began with packaging chocolates.
The first beverage carton and filling machine was launched in Europe in 1930, while it was not until 1955 that Scholle, now part of SIG, invented the revolutionary bag-in-box format that transformed distribution of liquid storage.
In 1975, beverage carton provider PKL introduced its combibloc aseptic packaging and filling system. SIG acquired PKL in 1989, creating a pathway for growth in aseptic packaging. At the beginning of this century, SIG decided to focus entirely on its packaging business and has since become one of the industry’s lead players. Joining forces with Scholle IPN and Evergreen Asia in 2022 extended its range to now include fresh and aseptic carton, bag-in-box, and spouted pouches.
SIG today is a leading sustainable packaging solutions provider and the world’s only system supplier covering carton, spouted pouch, and bag-in-box. The company’s versatile technology and capacity for product innovation means customers benefit from a wide range of solutions across categories and channels, which address consumer, market, and planet needs with responsibility, flexibility, speed, and affordability.
The company is committed to working towards net positivity and has split its sustainability initiatives into four core areas: Climate+, Forest+, Resource+, and Food+. To date, this commitment has seen SIG leading its industry in responsible sourcing and sustainable innovations.
All this reflects the spirit of SIG’s brand promise, “For better”. The phrase inspires its innovation of sustainable solutions and pioneering technology, all to transform its customers’ businesses and the world for better.
This year, within the context of the world’s most important packaging event, interpack, the spotlight was focused on Women in Packaging, a panel discussion featuring five industry female leaders. An audience of more than 150 people attended the panel on 8 May, demonstrating that this is a hot topic that will continue to be discussed even after the Düsseldorf trade fair has concluded.
Valentina Aureli, CEO of the Aetna Group together with her brother Enrico, was among the protagonists of the panel. She shared her view on women’s position in the world of packaging and spoke about her career path. In addition to her, other prominent professionals shared their stories at the event: Afsaneh Nabifar, Head of Market Development for Biopolymers at BASF; Australian Nadia Taylor, co-founder and director of TNA Solutions; Marjo Halonen, Vice President of Communications at Metsä Board Corporation in Finland; and Gabi Bauer, Head of Marketing and Communications at Uhlmann Pac-Systeme.
For the first time at interpack, this year’s format was organised with the support of the World Packaging Organization, WPO. Furthermore, it was created to inspire and disseminate the testimonies of women who have made their mark on the packaging industry. In fact, until recently, this sector was dominated mainly by men. However, it is now also being positively valued by many young women who wish to pursue careers in this area.
Valentina Aureli explained to the audience that she gained her experience in international high finance at Rothschild Banking. However, over the past two decades, she and her brother have guided Aetna Group towards steady global growth with the main brands Robopac and OCME. “It is important to be the same person both at home and at work, and to always put yourself out there”, commented the CEO, “but keeping in mind three fundamental coordinates, which have helped me overcome challenges in both my personal and professional lives. Be real, be whole and be innovative”. She stated emphatically: “Essentially, this means being oneself regardless of external influences, being whole by following one’s principles, and finally being innovative by employing not only rational, but emotional and social intelligence as well. All this is very valuable in working environments”.
At Aetna Group, talent development is the basis of a rich and stimulating work system, which knows no cultural or gender differences.
Valentina Aureli commented on the subject, stating: “I am fortunate to be able to say that our Group is filled with talented individuals, many of whom are women. We have several female managers on the front line in China, Mexico, Italy and America, even in sectors and departments in which women have traditionally been under-represented and where specific product knowledge is required. I am referring to engineering, sales engineering, after-sales, sales and spare parts. It is also noteworthy that there are women managers in more traditional roles, such as marketing, human resources, and administration. My choices to place women in certain key roles reflect their ability to coordinate and facilitate processes”.
This was a successful event and a source of inspiration for many young women, as well as a very sensitive topic within the Group. The latter had already proposed and organised it on several occasions through the Robopac USA subsidiary under the same title: the first time in October 2022 at Pack-Expo in Chicago, and then twice more this year in Duluth, home of the American HQ.
The UK’s favourite squash is launching a new packaging concept, Robinsons Ecopack – a highly concentrated squash in a plant-based carton. The Britvic brand continues to create innovative products that offer consumers more squash, with less plastic.
Launching exclusively in selected Tesco stores across the nation, the Robinsons Ecopack boasts a super concentrated liquid that contains 60 serves per 500 ml carton and is made from 89 % plant-based material. Robinsons’ new packaging innovation aims to reduce packaging waste with 85 % less plastic per serve, compared to a one litre bottle of Robinsons Double Concentrate. With a higher squash concentration compared to its single or double concentrate drinks, the carton is the equivalent of three single concentrate bottles and results in significantly less packaging per serve.
Fiona Graham, Innovation lead for Robinsons, said: “As a brand, Robinsons is continuously innovating and is committed to improving the environmental impact we have. Squash is already a sustainable product due to its concentrated format. Making Robinsons available in this new format allows consumers to feel confident in the knowledge that the pack they’ve chosen has more serves, but used less packaging per serve, and can be recycled once finished. All packaging types have their own unique benefits and challenges, and we know there is currently no one ‘silver bullet.’ That said, we believe that continuing to innovate with products such as Robinsons Ecopack will bring us one step closer to a solution and provide consumers with a range of options. The brand-new Robinsons Ecopack carton will be available via Tesco to begin with, and we are excited to learn what consumers think about the new format.”
Martin Shaw, Market Unit Manager at Elopak UK & Ireland, said: “We’re happy that Robinsons have chosen our Pure-Pak carton for their super strength squash product. Our renewable and recyclable carton packaging makes a great match with their products.”
The launch marks the latest activity for the brand, following a radical rebrand earlier this year and the launch of its new £4 million marketing campaign Get Thirsty. Robinsons Ecopack is one element of Britvic’s positive packaging strategy which seeks to reduce the need for unnecessary plastic, and make sure packaging doesn’t become waste.
Since 2017, Britvic has reduced the amount of virgin plastic it uses by more than 4,000 tonnes through packaging redesign, and it continues to increase the amount of recycled packaging and sustainably sourced materials it uses across its portfolio.
Last year, the company launched the Aqua Libra Flavour Tap – a sleek tap that reduces packaging waste by 99 %. The launch followed London Essence launching the Freshly Infused fount – offering premium tonic on dispense in 1,200 outlets across the UK and cutting packaging by 96 % when compared with traditionally packaged tonic water.
Ambit stainless steel fruit scrubbing machine (Photo: European Valuations)
Sponsored Post – On behalf of Sarah O’Toole, Kevin Coates & Jon Roden of Grant Thornton LLP, the Joint Administrators of Orchard House Foods Ltd, European Valuations present a second auction of late model and high spec fruit and food processing machinery previously used by Orchard House Foods Ltd. Orchard House Foods Ltd was one of the UK’s largest suppliers of prepared fruit, fresh fruit drinks and desserts to retailers, on-the-go food outlets, food service providers and manufacturers throughout the UK. The online auction on June 29th will include: Ishida DACS-G-SO15-24-WP-M-S Metal detector and checkweigher combi unit, Proseal GT1s pot forming machine with stainless steel tooling rack and various tooling, Ambit stainless steel fruit picking line, Ambit stainless steel fruit scrubbing machine complete with infeed conveyor, Hysyco CIP hygienic pipework and production cleaning system, Moody 13000L stainless steel storage tank, Promino 3000L stainless steel storage tank and much more. Viewing is by appointment only on June 27th.
European Valuations has over 130 years of experience in selling assets and providing consultancy advice. They pride themselves on delivering high-quality solutions that provide the best outcomes for our clients. They offer a range of services, from sale and disposal solutions for entire businesses to individual assets such as inventory or plant equipment.
Elopak has announced that it will build a new plant in the USA to better serve its customers in the Americas and accelerate growth in the region. The new plant will allow Elopak to build on an already strong track record of organic and profitable growth driven by high customer demand in the region.
Elopak will invest around USD 50 million (including lease liability) in the new plant over the period 2023 – 2024. The investment will be financed by utilizing Elopak’s existing Revolving Credit Facility. The plant is expected to commence production in the fourth quarter of 2024 and will create more than 100 new jobs.
Lionel Ettedgui, EVP North America says: “Over the last few years, Elopak has delivered very strong profitable growth in Americas. The time has now come to increase capacity to further strengthen our organization and enable us to provide quality service to our customers in Americas faster and more efficiently.”
Thomas Körmendi, CEO says: “I am truly excited about this investment. This is a response to the strong demand that we are seeing for our innovative and sustainable solutions. It is a landmark investment for our company as Americas is one of the key building blocks of our strategy.”
Production lines Gateshead (Photo: European Valuations)
Sponsored Post – On behalf of Sarah O’Toole, Kevin Coates & Jon Roden of Grant Thornton LLP, the Joint Administrators of Orchard House Foods Ltd, European Valuations present a major auction of late model and high spec fruit and food processing machinery. Orchard House Foods Ltd was one of the UK’s largest suppliers of prepared fruit, fresh fruit drinks and desserts to retailers, on-the-go food outlets, food service providers and manufacturers throughout the UK. Over 700 lots will be included in the online auction which closes from 10am on Thursday 1st of June. A great number of the assets were only recently purchased by the client, some lot highlights include: Ishida High speed 12 Head fresh fruit weighing system, Ishida CCW-R2-112WB-2D-15-WP-BE Single head 12 port fresh fruit weighing system, Dohmeyer DOH-TLT-8400-2X28 Cryogenic freezing tunnels, PND PL6M fruit peeling machine, Kronen Tona Rapide Apple Segmenter, Ishida DACS Checkweigher, Proseal GT2S Sealing machine, ICS Refrigeration plant, Proseal GT1S Sealing machine, Twin Head Ishida Potting Machine and much more. More stock is being added in the coming weeks. Viewing is by appointment only on May 30th.
European Valuations has over 130 years of experience in selling assets and providing consultancy advice. They pride themselves on delivering high-quality solutions that provide the best outcomes for our clients. They offer a range of services, from sale and disposal solutions for entire businesses to individual assets such as inventory or plant equipment.
Elopak has unveiled a new film examining the role of beverage cartons in providing a more sustainable future for the packaging industry. The film has been made for Elopak as part of a series presented by FoodDrinkEurope and produced by BBC Storyworks Commercial Productions called Food for Thought. The series highlights sustainable innovations in the food and drink industry that offer fresh solutions to feed the next generation.
(Photo: Elopak)
Elopak’s film examines how cartons can provide a natural and sustainable alternative to plastic bottles. It spotlights one of the company’s most popular innovations, the Pure-Pak® carton made with Natural Brown Board. These cartons are manufactured with unbleached paper fibres, leading to a reduced carbon footprint since unbleached fibres are stronger and so less material is needed to produce the paper board.
Life Cycle Analysis (LCA) studies have repeatedly demonstrated Elopak cartons’ environmental benefits when compared to other types of packaging for liquid food1. For example, an LCA study in 2021 showed that cartons have a 60 % smaller carbon footprint than a PET bottle. This figure increases to 73 % for beverage cartons made with Natural Brown Board2.
The film showcases Elopak’s commitment to leading the plastic to carton conversion, offering consumers a natural alternative to plastic packaging that aims to leave the product unchanged and the planet unharmed.
Speaking in the film, Håvard Grande Urhamar, Senior Manager Board Development at Elopak said: “If you do something you should do it right and we know our product is the most sustainable option compared to plastic.”
The mini documentary also features Elopak’s customer Rørosmeieriet, a renowned organic dairy in Norway that offers high quality, sustainably sourced traditional products. Rørosmeieriet was the first Norwegian Elopak customer to choose Pure-Pak® cartons made with Natural Brown Board, making them an ideal collaborator for the mini-documentary.
Trond Wilhelm Lund, CEO of Rørosmeieriet, says that his company and Elopak have a shared vision for sustainability. “We want to develop Rørosmeieriet every day in harmony with nature… So when Elopak wants to take steps in the right direction, Rørosmeieriet wants to be a part of that,” he explains in a piece to camera.
Sponsored Post – On behalf of Sarah O’Toole, Kevin Coates & Jon Roden of Grant Thornton LLP, the Joint Administrators of Orchard House Foods Ltd, European Valuations present a major auction of late model and high spec fruit and food processing machinery. Orchard House Foods Ltd was one of the UK’s largest suppliers of prepared fruit, fresh fruit drinks and desserts to retailers, on-the-go food outlets, food service providers and manufacturers throughout the UK. Over 700 lots will be included in the online auction which closes from 10am on Thursday 1st of June. A great number of the assets were only recently purchased by the client, some lot highlights include: Ishida High speed 12 Head fresh fruit weighing system, Ishida CCW-R2-112WB-2D-15-WP-BE Single head 12 port fresh fruit weighing system, Dohmeyer DOH-TLT-8400-2X28 Cryogenic freezing tunnels, PND PL6M fruit peeling machine, Kronen Tona Rapide Apple Segmenter, Ishida DACS Checkweigher, Proseal GT2S Sealing machine, ICS Refrigeration plant, Proseal GT1S Sealing machine, Twin Head Ishida Potting Machine and much more. More stock is being added in the coming weeks. Viewing is by appointment only on May 30th.
European Valuations has over 130 years of experience in selling assets and providing consultancy advice. They pride themselves on delivering high-quality solutions that provide the best outcomes for our clients. They offer a range of services, from sale and disposal solutions for entire businesses to individual assets such as inventory or plant equipment.
Elopak, a leading global supplier of carton packaging and filling equipment, published its 2022 Sustainability Report. Successes outlined in the report include a 20 % reduction in scope 1 and 2 greenhouse gas emissions since 2020, marking significant progress towards the company’s target of a 42 % reduction by 2030. Value chain emissions (scope 3) have also been reduced by 7 % since 2020. In 2022, Elopak set ambitious targets for reaching net zero emissions by 2050, approved by the Science Based Targets initiative (SBTi).
The 2022 report was compiled in accordance with the Global Reporting Initiative (GRI) framework, ensuring a transparent and accountable assessment of the past year. It covers Elopak’s key material topics within the sustainability themes of people, planet, and profit to give a full evaluation of the company’s sustainability performance and map out future ambitions. Chief among these are plans to reduce emissions across the company’s value chain by 90 % by 2050.
Speaking on the launch of the report, Elopak’s Sustainability Director Marianne Groven said, “I am pleased that we are continuing to make great progress across several aspects ranging from employee engagement to our offering of bio-circular cartons. The approval of our net zero targets by the SBTi marks a significant milestone for 2022.”
A global pioneer in carton-based packaging, Elopak has long championed product innovation as an effective tool in boosting sustainability. In 2022 Elopak rolled out the Pure-Pak® eSense: an aseptic carton made without an aluminium layer. This results in a 50 % lower carbon footprint compared to a conventional aseptic carton and helps simplify the recycling process.
In 2022, Elopak successfully boosted the sales of its most sustainable products, increasing the proportion of fully renewable cartons for fresh milk in Europe from 18 % of sales in 2021 to 30 %. Elopak has sourced 100 % of the fibers for its cartons from controlled sources in line with the standards set by the FSC™ since 2014.
Since listing on the Oslo Stock Exchange in 2021, Elopak has pursued a strategy of sustainability-driven growth, including geographic expansion to bring its sustainable packaging solutions to more markets and customers. In 2022 this involved the acquisition of Naturepak Beverage Ltd in the Middle East; the opening of a subsidiary, GLS Elopak, in India; and a licensing agreement with Nippon Paper to distribute Pure-Pak® cartons in Oceania.
Throughout 2022, Elopak maintained its high level of commitment towards its employees, striving to promote a culture to leverage critical competencies, core values and behavior of the organisation. Despite the suffering brought by the war in Ukraine, Elopak was proud to stand by its employees in Fastiv and Kyiv and support the supply chain of essential products such as milk and baby formula within the country. In July 2022, Elopak began the process of exiting the Russian market, finalising a sale to local management in March 2023.
More broadly, Elopak has conducted a human rights risk assessment across all of its operations and business partners in line with requirements set out in Norway’s Transparency Act. In 2022, 93 % of employees took part in code of conduct training, which includes provisions on upholding human rights. The company has also rolled out its new six Golden Safety Rules, which are partially responsible for a 19 % drop in work-related injuries since 2021.
Commenting on the publication of the report, CEO Thomas Körmendi said, “Through a year marked by changing climates related to the geo-political situation, environmental concern and market fluctuations, I am very proud of the resilience Elopak has shown. We have remained as focused and dedicated as ever towards our ultimate goal of delivering sustainable packaging solutions that leave customers’ products unchanged and our world unharmed.”
Ardagh Metal Packaging (AMP) announced the acquisition of a majority share in innovative digital can printers NOMOQ, in a move that extends AMP’s industry-leading support of newcomers to the beverage market.
The Switzerland-based start-up, founded in 2021, promises beautifully printed cans with short lead times and “NO Minimum Order Quantity” – hence the name. Their extreme versatility and customer-centric proposition allows beverage companies of every size to flex their creativity and produce stunning packs with almost limitless colour options and photorealistic graphics.
NOMOQ is the latest super-agile innovator to be welcomed under the AMP umbrella. AMP’s acquisition in 2021 of Quebec-based Hart Print saw AMP enhance its digital print offering to emerging customers in the North American market, and with AMP’s investment in a majority stake in NOMOQ, it provides the platform to roll out access to the same cutting-edge print technology to all of its European customers. As well as supporting fast-growing market entrants, NOMOQ’s superb flexibility also enables larger producers to trial new products, implement short-term event-based marketing campaigns, or run special editions with no obstacles on batch size.
Cans have outstanding consumer appeal, being convenient, lightweight, shatterproof, and infinitely recyclable. With a higher proportion of new European beverages now launched in cans, drinks producers are increasingly recognising their exceptional potential for brand-building thanks to the sheer range of customisation options. NOMOQ’s passion is making cans into stand-out “works of art”, through a graphical capacity that encompasses millions of colours and shades, and several eye-catching finishes: matte, glossy or selective gloss.
Lipton Ice Tea, the number one ready-to-drink tea brand1, is relaunching its range in a modernised design with a packaging makeover for all flavours. The packaging refresh is also accompanied by a reduction in sugar across the core range of Peach, Lemon, and Green Mint & Lime. The reduction will help the brand continue to appeal to the growing number of shoppers on the lookout for lower sugar options without any compromise on taste.
Half of shoppers say they are actively reducing the amount of sugar they consume2, which makes it the perfect time for Lipton’s relaunch. The new and improved drinks will maintain Lipton’s refreshing fruity taste and offer shoppers a lower sugar alternative, without compromising on great flavour.
As the leading brand in ready-to-drink tea3, Lipton Ice Tea’s value grew + 27 % in 20224 with further opportunities to grow as it taps into the 50 % of shoppers who choose food and drink products with reduced or no sugar content5. As a soft drinks segment, ready-to-drink tea represents a trade up opportunity for retailers, holding a price point of £2.43 per litre on average, versus the wider soft drinks’ £1.34 per litre6. This represents a premium option for consumers, and allows retailers to offer a full range of soft drinks which caters to multiple tastes and wallets.
The relaunched range will roll out across all channels from March 2023.
The new Lipton Ice Tea recipes are the latest lower sugar offering from Britvic, with continued innovation and reformulation programmes enabling the company to offer consumers healthier choices as part of ist Healthier People sustainability strategy. In 2022, this meant 96 % of its innovation launches were low or no calorie drinks – with an average of around 14 calories per serve across its Great Britain portfolio.
1NielsenIQ RMS, Total Coverage GB, Ready-To-Drink Ice Tea value sales, Britvic Defined 5Y, 31st Dec 2022 2Mintel – Attitudes towards Sugar and Sweeteners – UK – 2021 3NielsenIQ RMS, Total Coverage GB, Ready-To-Drink Ice Tea value sales, Britvic Defined 5Y, 31st Dec 2022 4NielsenIQ RMS, Total Coverage, RTD Ice Tea value sales, Britvic Defined, MAT we 31.12.2022 5Mintel – Attitudes towards Sugar and Sweeteners – UK – 2021 6NielsenIQ RMS – Total Coverage, Total Soft Drinks Britvic Defined, Average Price Point MAT we 31.12.2022
Study reveals environmental benefits of StePac’s modified atmosphere packaging
Addressing the need for extensive reduction of greenhouse gas (GHG) emissions, StePac, L.A. Ltd. analysed supply chains it is closely involved with to assess how its advanced packaging preserves quality of fresh produce during handling, shipping, and storing, and by doing so reduces waste and saves GHG emissions.
The sustainable shelf-life extension packaging experts commissioned researchers at Wageningen Food & Biobased Research facility, Netherlands, to quantify the GHG emissions associated with the use of its Modified Atmosphere (MAP) products across numerous supply chains worldwide. Results exceeded expectations, with the MAP products demonstrating abilities to reduce CO2 emissions dramatically.
The recent spate of global weather events, from crippling droughts to European heat waves, has pushed climate change worries to the very forefront of consumer concerns. CO2 emissions are recognised as the leading GHG implicated in climate change. Moreover, food waste is a second major concern of today’s eco-savvy consumers, yet few discussions of food waste focus on its negative impact on GHG emissions.
“Food waste contributes c. 8 % of all GHG emissions associated with climate change, the biggest threat to our planet,” states Gary Ward, PhD, Business Development Manager for StePac. “By creating sustainable modified atmosphere packaging solutions which extend produce freshness often by 50 – 100 %, StePac has demonstrated through this research, that it helps lower GHG emissions by reducing waste in the fresh produce supply chain and often facilitating sea transport instead of air transport of produce to distant destinations. The reduction in GHG emissions far exceeds those generated in the full lifecycle of the packaging itself.”
Jan Broeze, PhD, Senior Scientist of Sustainable Food Chains at the Wageningen Food & Biobased Research, has developed a “field to fork” calculator to estimate greenhouse emissions associated with different aspects of fresh produce production and shipping. Calculations took into consideration the GHG emissions associated with the different plastic packaging solutions throughout the lifecycle including the end-of-life (incineration, landfill and recycling). It also included data provided by StePac pertaining to waste reduction based on research and commercial experience. Nine scenarios were examined, including melons from Honduras to the UK (Xtend® Bulk), blueberries from Peru to China (XflowTM), stone fruit from Spain to Brazil (Xtend bulk), and broccoli shipped domestically in Brazil (XgoTM Retail).
Foremost, the results showed that GHG emissions related to plastics production, use and end-of-life are relatively small compared to other GHG emissions along the food supply chain. For example, in the shipping of melons from Honduras to UK, the cultivation, harvest, and postharvest handling represented 41 % of the total GHG emissions of 701 kg CO2/ton of melons. Transportation represented 48 % of the GHG emissions. On the other hand, Xtend packaging represents only 3 % of the total CO2 emissions and the end-of-life represents only 1 % of the total CO2 emissions yet contributed significantly to reducing CO2 emissions by minimising waste. This was typical of all of the scenarios evaluated.
In one example, shipping unwrapped Galia and Cantaloupe melons from Honduras to the UK in 25 + days, resulted in a high waste of nearly 18 %. Due to its low water-vapor transmission rate (WVTR), polyethylene packaging with MAP properties is unsuitable and can result in waste levels of 12.5 % or greater, mainly due to microbial decay. The use of Xtend packaging with relatively high WVTR levels that eliminate excess moisture plays a key role in reducing the waste in sea freight to a minimum of less than 3.5 %. This reduction in waste, when compared to polyethylene packaging, represents a reduction in 6 % of the GHG emissions or 940 kg CO2 equivalents per container loaded with 20 tons of melons. In tangible terms, shipping four containers of melons in Xtend saves the equivalent annual CO2 emissions produced by an average vehicle, estimated at 3020 kg.
“Global warming poses some of the greatest risk to the health of the planet we live on,” states Ward. “In order to combat it, we need to reduce GHG emissions. The outcome of this research demonstrates the value of our bulk and retail packaging in doing so by reducing waste in the fresh produce supply chain and facilitating sea as an alternative to air freight. Based on the research, StePac estimates that across all supply chains in which its packaging is used, it saved in excess of 100,000 tons CO2 emissions in 2022—equivalent to the annual amount produced by 31,000 automobiles.
“This research clearly shows that StePac’s MAP solutions for fresh produce can contribute to reducing global GHG emissions by facilitating sea freight and by reducing waste in the supply chain,” attests Broeze. “The savings associated with their use far exceed the emissions generated in the life cycle of the packaging, establishing that they have a positive environmental impact.”
Mintel, the experts in what consumers want and why, has announced Global Packaging Trends for 2023, featuring a PESTEL analysis* that explores the macro-environmental factors impacting the packaging industry in 2023 and beyond.
David Luttenberger, CPPL, Global Packaging Director at Mintel, examined the political, economic, social, technological, environmental, and legal factors impacting global packaging evaluations, planning, and decision-making: “The decision to use a PESTEL analysis was based on the fact that currently there are so many extraordinary outside influences on package innovation and the packaging supply chain. Pressures from the environmental perspective, the conflict in Ukraine, global inflation, social issues, legal challenges, extended producer responsibility, and other forces mean packaging must navigate new and more challenging routes to market. The PESTEL format enables us to succinctly identify the opportunities and present clear recommendations to retailers, brand owners, and package manufacturers.”
Economic factors impacting packaging
“Economic uncertainty and the associated rising cost of goods have forced consumers to rethink budgets and discretionary spending. Across categories, brands are tapping messaging, technology, and retail strategies to show consumers how packaging can stretch a budget.
“Consumers will look to brands to help them overcome economic-induced stresses with products and packaging that mesh with purchasing abilities and reflect value without compromise. Offering packaging that represents financial value propositions, while not compromising quality, convenience, freshness, safety, and environmental responsibility, will be a differentiator in 2023 and beyond.”
Social factors impacting packaging
“From food shortages and ethical sourcing to responsible water and land use, consumers want to know more about the products they buy and the brands that produce them. In addition to achievements, brands and package manufacturers must be transparent about their weaknesses. Consumers are pursuing transparency through clearer labeling and what those claims mean for the greater good.
“In the future, packaging will paint a picture of a brand’s equity, which increasingly includes social and environmental capital. Consumers want to hear what companies have to say on controversial topics related to diversity, inclusion, and equity.”
Legal factors impacting packaging
“A myriad of laws have been enacted to protect consumers from deceptive or fraudulent business practices. New rules around the use of plastics and pollution-causing materials, as well as protecting human and planetary health, will greatly affect consumers. To get ahead and stay competitive, companies must get a firm grip on current and future legislation around plastics, PFAS, and EPR.”
“Consumers will rally behind legislation that benefits the environment. Their support will spur additional bans which will put significant cost pressures on manufacturers in their quest to meet mandates and find suitable, though more costly, alternatives.”
Packaging perspective of Mintel’s 2023 Global Trends
also discusses the packaging industry implications of the 2023 Global Food and Drink, Beauty and Personal Care, and Household Care Trends, including the future of packaging within these industries.
“The macro factors impacting packaging are universal across all end-use categories, including what my colleagues outline in Mintel’s 2023 Global Food and Drink, Beauty and Personal Care, and Household Care Trends. How the challenges manifest within each category varies, but the data, insights, and expert recommendations are applicable and actionable across all end-use categories, package formats, and regional markets,” continued Luttenberger.
Food and drink packaging trends
“Although costs of living are rising globally, consumers will not be motivated solely by low prices in 2023. They will find value in affordable food and drink that promises clarity, nutrition, and versatility. Package manufacturers must enable clear communication of added-value nutritional content and provide efficient portioning and product preparation. Clean packaging designs that highlight natural ingredients and health benefits will stand out to shoppers. In the future, brands seeking to be trusted partners in the kitchen need to take energy consumption into account and deliver packaging that enables energy-efficient cooking.”
Beauty and personal care packaging trends
“Post-pandemic consumers are seeking experimentation, social responsibility, and value from brands in-store and online. Package manufacturers must deliver physical, emotional, visual, digital, and environmental attributes that mesh with consumers’ changing lifestyles. Packaging remains not only a constant but an integral part of the beauty consumer experience—whether through new eco-responsible structures and materials, 100 % product evacuation dispensing systems, messaging about eco-attributes, or messaging about a brand’s values. Companies must create strategies that embrace next-generation package technologies to connect with consumers at retail, at home, and in any/all channels they prefer.”
Household care packaging trends
“The inward focus on one’s self and the planet has become intertwined with saving money in the household care space. That triad of forces has created new opportunities that will redefine the definitions of responsibility and value. Companies must invest in innovations that optimise such parameters as cube efficiency, weight reduction, materials management, extended shelf-life, and end-of-life or second-life scenarios. The key to delivering the next generation of household care packaging will be simple design, convenient dispensing, and an overt display of environmental and social responsibility.”
*A PESTEL analysis is a framework used to analyse and monitor the macro-environmental factors that have an impact on an organisation, company, or industry examining the Political, Economic, Social, Technological, Environmental and Legal factors impacting global packaging evaluations, planning and decision-making.
SIG announced another industry first for responsible sourcing by purchasing 100 % of the aluminium for SIG aseptic carton packs with certification to the Aluminium Stewardship Initiative (ASI) standards globally from January 2023. SIG is the only packaging provider to offer aseptic cartons with ASI-certified aluminium and enable customers to include the ASI label on its packs.
SIG has led the way in offering the world’s first packaging materials without an aluminium layer for aseptic cartons since 2010, including a full barrier solution without an aluminium layer launched in 2022. But these are not yet available in all formats and many of SIG’s aseptic carton packs still require an ultra-thin layer of aluminium foil to protect the food inside.
Through ASI certification, SIG is demonstrating its commitment to source aluminium for its packs responsibly. ASI sets leading standards for responsible aluminium production and sourcing, covering a broad range of ethical, environmental and social topics, including specific limits on carbon emissions in the production of aluminium.
By requiring all its aluminium suppliers to meet ASI standards, SIG is helping to improve performance in supply chains and drive lower-carbon aluminium production. This in turn supports reductions in the value chain carbon footprint for SIG and its customers.
Aiming to provide fresh insights towards the company’s journey to develop the most sustainable food package
Tetra Pak has commenced ground-breaking research towards advancing fibre-based sustainable food packaging, in collaboration with MAX IV – the most modern synchrotron1 radiation laboratory in the world. The research aims to uncover fresh insights into the nanostructure of fibre materials, with the first application to optimise the composition of materials used for paper straws.
This is the very first industrial research and development experiment at ForMAX, a brand new research station dedicated to studying materials from the forest, located at the MAX IV Laboratory in Lund, Sweden.
As the global demand for safe, nutritious food intensifies, and the scarcity of raw materials increases, the need to develop more sustainable packaging solutions that use less of these scarce resources has become urgent. New materials based on paper will bring novel opportunities, but they need to remain food safe, recyclable, be more durable against liquids and humidity, while meeting the increased sustainability demands.
Eva Gustavsson, Vice President Materials & Package, Tetra Pak, says: “A fundamental understanding of the structure and properties of materials is crucial as we work towards developing the package of the future. Our ambition is to provide the world’s most sustainable food package, and experiments at ForMAX will clearly support us in this mission.
“The package of the future needs to be fully recyclable and have a low environmental impact. Using renewable materials and increasing the use of fibre-based material within packages will be vital. With this research, Tetra Pak is helping to uncover fresh insights into plant-based materials as a basis for future innovations.”
Kim Nygård, Manager, ForMAX beamline, MAX IV says: “The experiment conducted at ForMAX is a milestone for both academia and industry. The research station is the first of its kind and will facilitate both fundamental and applied industrial research on how new, sustainable materials can be used going forward. We are proud to support Tetra Pak in its development of sustainable packaging materials for the future.”
About Tree search The construction of ForMAX has been funded by the Knut and Alice Wallenberg Foundation, and the operating costs are funded by the industry through Treesearch, a national collaborative platform for academic and industrial research in new materials from the forest. As an industrial partner in Treesearch, Tetra Pak is one of the initiators and facilitators of ForMAX.
1Synchrotron radiation is the electromagnetic radiation emitted when charged particles travel in curved paths perpendicular to their velocity
New Mill Capital has been engaged toAuction scheduled for February 7th to sell the apple receiving, washing, grading and packaging assets of Heeren Brothers
New Mill Capital, an asset acquisition and disposition firm in the US, has been engaged to sell the equipment assets of Heeren Brothers via online auction. The auction sale, consisting of over 300 pieces of equipment used for apple receiving, washing, gradinggrading, and packing will be held exclusively online with bidding opening Tuesday, January 31st and closing Tuesday, February 7th.
The equipment includes state of the art a high-speed washing and, grading line and flume delivery system with robotic bin handling / dumping system and, retrieval with awash flume system, all MAF Roda Agrobotic 6-lane optical sorter, 28-lane grading discharge and 28-flume stainless steel isolation and delivery system with automated bin filling selection system, (2) Maf-Roda dry pack bin fillers, (2) graded product robotic bin dumping stations to water flumes delivered to (2) drying and wax coating lines, Cedis-MAF automated 12-station fruit bagging line, tray packing line with Accu-Label ORB-it G-2 (8) lane PLU sticker applicator, tray dispenser, casing, (4) Maf-Roda auto box fillers, (4) Maf-Roda PNW quick bag packers, checkweighers, case sealers, conveyance and auto palletizing, (2) SWF bliss formers, new Genie Z-45/25J articulating man lift, forklifts, scissor lifts, metalworking maintenance, spare parts, air compressors, pallet racking and plant support.
Interested buyers should visit New Mill Capital’s website, www.newmillcapital.com, for photos and more information on the auction. Inspections of the equipment are also available by appointment at anytime. .
Sidel has opened a new hub dedicated to PET recycling. At its unique small-scale PET recycling pilot line in Octeville, France, Sidel will develop its understanding of PET recycling with the aim of giving comprehensive support to the market as it switches to greater use of recycled PET.
Seeking carbon neutrality, the packaging industry is in the middle of a transition period that aims to replace virgin PET with recycled PET. Sidel is engaging with this transition to circular packaging solutions, enabling r-PET to be more widely used. The unique small-scale PET recycling line will allow Sidel to develop advanced knowledge about the recycling of food-contact PET bottles. As Sidel packaging experts assess the impact of additives and primary packaging materials on r-PET resin the facility will become an important reference for raw material producers, recyclers and recycling regulatory organisations. The line will also enable Sidel to further develop its own knowledge, ideas and innovative packaging solutions.
Helping to meet demand for r-PET
Demand for r-PET is increasing and the market is developing as brand owners seek carbon neutral solutions. The amount of recycled PET in packaging globally has increased to 8 % compared to 5 % in 2018. In Europe, the average is already 15 % and is projected to grow to 35 % in 2030.1
“There is a big move towards recycled PET, but demand is outstripping supply,” says Naima Boutroy, Sidel’s Global Packaging Expert. “The market still has a lot to learn and we can provide valuable insights. There is a variability in recycled PET resin grades, and standardisation is still in development. We need to address this to create the best possible finished bottles. Our line will test the recyclability of post-consumer PET bottles from different feed stocks, including additives and caps as well as labels, inks and glue. We will be working with traditional Sidel customers such as brand owners, converters and co-packers, as well as other suppliers like raw material producers, recyclers and regulatory organisations, to enable the scaling-up of r-PET capacity. We can also check any innovations comply with bottle-to-bottle recycling.”
Fully-equipped line to study entire process
Sidel’s new line will take raw material from industrial partners such as sorting facilities, recyclers and brand owners. It will then recreate and study all aspects of the process from bales to flakes including pellets ready to be injected into preform, injection and blow moulding.
Sidel will give the packaging industry the opportunity to access a fully equipped pilot line. This line covers every step of the recycling process: from washing, drying and pellet extrusion, to solid-state polymerisation, including dedicated process and laboratory controls at every step.
Making PET a more sustainable choice
PET is proven to be recyclable and is the only food-safe bottle-to-bottle recycled material, but the market has yet to see the production of standardised r-PET resin grade in high quantities; achieving this could facilitate the market conversion from virgin PET to r-PET. Lifecycle analysis shows that PET already has the best carbon footprint among materials currently available; creating a robust recycling loop to achieve full circularity at scale will make PET an even more sustainable choice.
Sidel to become one-stop shop for r-PET
Sidel’s investment in the r-PET pilot line is unparalleled in the packaging industry and will also empower Sidel in shaping the packaging solutions of tomorrow. The line, which has a holistic bottle-to-bottle approach, is just one of a range of services that Sidel is establishing under the name RePETable™ services. The services will draw upon Sidel’s 40+ years of blowing and packaging expertise, to support brand owners and convertors in producing r-PET bottles through line upgrade solutions, packaging optimisation, blowing process qualification, troubleshooting, r-PET processing training.
Sidel has created 1SKIN™, a unique label-less recycled PET bottle. Combining distinctive shelf-appeal with the highest eco credentials, it has been designed to help Sidel’s customers achieve their sustainability goals and drive sales of high-end products.
The one-litre bottle is destined for the booming market in sensitive juices, teas and flavoured drinks. The new 1SKIN concept represents a breakthrough both in sustainability and in its streamlined design.
Made with readily available 100 % recycled PET (r-PET), 1SKIN has been designed by Sidel for easy recycling. The label-free bottle with its tethered cap can immediately enter the recycling stream with no need to separate additional raw materials such as ink, glue, labels or sleeves. Customers choosing 1SKIN will stay ahead of the main worldwide regulations and market trends for sustainable packaging.
Launched at the international beverages trade fair, drinktec in Germany in September, the bottle has attracted interest from customers from all over the world seeking to make their packaging more sustainable. Many of the major brands are embracing higher sustainability standards, driven by consumer influence as well as growing legislation to encourage recycling.
Appealing looks and drinking experience
(Photo: Sidel)
1SKIN is made to stand out on shelves in one of the fastest growing and most competitive beverage segments. The bottle is designed to deliver an appealing drinking experience, with an ergonomic grip for comfortable pouring. It has a wide neck and a cap lock feature to keep the open bottle top away from the consumer’s face. On the bottle’s label-free surface there are multiple options to use differing fonts and textures, with the transparency enabling great opportunities for natural light and shadow play. The ultra-precise graphic elements are created using Sidel’s most advanced mould technologies combined with its blow moulding expertise. QR or bar codes can be printed on the bottle closure to provide information to consumers or enable individual unit sales.
The bottle design guarantees safety and protects the integrity of products with a long shelf life. Sidel’s patented Starlite™ Sensitive base technology combines a premium glass-like design with optimised weight and performance on high-speed lines.
A broad coalition representing European beverage producers, material and technology suppliers, recyclers, NGOs and public entities have called for ambitious action to enable full circularity of beverage packaging1 in the anticipated draft amendment of the EU Packaging and Packaging Waste Directive (PPWD), due at the end of November 2022.
The coalition believes that the upcoming revision of the EU PPWD is a real opportunity to take the right measures and accelerate the transition to circular beverage packaging.
For this reason, in their position paper2, the coalition highlights the importance of setting a 90 % separate collection for recycling target by 2029 for beverage packaging. This is to ensure higher recycling rates and recycled content in packaging, which in turn will significantly reduce the demand for virgin resources in a meaningful way.
Under a 90% target scenario3, the EU would recycle an additional equivalent of 92 billion PET bottles by 2030. This would mean that 2.6 million tonnes less virgin PET would be needed by the bottle industry from 2022 to 2030.
The coalition also considers that it is key to adopt well-designed deposit return systems (DRS) in Member States whose collection performance fails to meet interim milestones needed to attain the 90 % target. To do it effectively, it is essential to develop minimum requirements for any new DRS to maximise their efficiency. DRS has already proven to be an efficient collection system in several European countries by ensuring high collection rates of high-quality material for recycling. This is a fundamental condition to promote closed-loop recycling and deliver circular beverage packaging.
“This proposal, which includes a 90 % separate collection target plus the promotion of well-designed national deposit return systems, is not just about waste reduction and circularity, it is also about stimulating local economies, creating jobs, and increasing Europe’s resilience by securing resources and saving energy,” says Clarissa Morawski, Chief Executive of Reloop.
Reloop’s model calculates that achieving a 90 % collection target would make an additional 170 billion beverage containers available for recycling between 2022 and 2030. The non-alcoholic beverage industry supports this potential significant step forwards:
For Nicholas Hodac, Director General of UNESDA Soft Drinks Europe, this proposal points the way forward for reaching beverage packaging circularity: “This is a real opportunity to achieve closed-loop recycling and, therefore, we look forward to seeing the European Commission accommodating this proposal. Our sector could not be more committed to increasing the collection and recycling rates of our packaging to make it fully circular, but we need supportive measures to do it successfully.”
Patricia Fosselard, Secretary General of Natural Mineral Waters Europe (NMWE), believes that beverage packaging is highly suited to achieve full circularity: “Beverage packaging is highly recyclable, can be reused over and over again in high value applications and already delivers the highest recycling rates. We are calling on the EU to further boost circularity by laying down minimum requirements for well-designed DRS and granting bottlers’ access to a fair quota of their recycled bottles.”
Wouter Lox, Secretary General of the European Fruit Juice Association (AIJN), agrees that it is high time to move circularity forward: “Reducing packaging waste presents a huge opportunity for circularity within the EU, and as such, it is critical to get the PPWD revision right. The European fruit juice industry, therefore, fully supports the ambition of setting a 90 % separate collection for recycling target by 2029 for beverage container packaging.”
The European Commission has a perfect opportunity to drive the transition to a circular economy with a 90 % separate collection target and well-designed DRS for beverage packaging.
1The coalition agrees that circular beverage packaging is packaging (single use or refillable) that is collected separately at a high rate, refilled or recycled multiple times in a closed loop. When recycled, it should contain a high percentage of recycled material, originating from beverage packaging, thereby contributing to material resource efficiency and waste prevention. 2Coalition Position Paper 3Target 90 Report
