Döhler, a global producer, marketer and provider of technology-driven natural ingredients, ingredient systems and integrated solutions, has announced a strategic partnership with Nukoko, the innovative company behind the world’s first cocoa-free ‘bean-to-bar’ chocolate. Together, Döhler and Nukoko will scale up the production of Nukoko’s patent-pending chocolate alternative, made from fava beans, in response to the growing challenges facing the global cocoa supply chain. With this partnership, Nukoko aims to revolutionise the chocolate industry with a sustainable, low-emission alternative.
This partnership will enable both companies to scale Nukoko’s innovative fermentation process to an industrial level by 2025. Nukoko’s unique process transforms fava beans into a sustainable chocolate alternative, addressing critical issues in the chocolate industry, including rising cocoa prices, environmental impact and socio-economic concerns surrounding cocoa production.
The collaboration between Döhler and Nukoko marks a major milestone in the evolution of chocolate manufacturing. Nukoko’s cocoa-free chocolate is made possible through its patent-pending fermentation technology, which mimics traditional cocoa fermentation to create chocolate’s characteristic flavours from fava beans. This breakthrough offers a sustainable alternative to conventional chocolate, reducing carbon emissions by up to 90 % compared to traditional cocoa-based products.
As the global cocoa industry faces unprecedented challenges—cocoa prices surged by 89 % in 2023 alone, driven by climate change and declining yields—Nukoko’s cocoa-free solution offers a viable and eco-friendly alternative. Cocoa production has long been associated with deforestation, child labour and high carbon emissions, ranking among the top five food sources contributing to CO2 emissions. Nukoko’s fava bean-based chocolate eliminates these issues by using a domestically grown, nitrogen-fixing crop that promotes soil health and reduces the need for fertilisers.
In addition to its environmental benefits, Nukoko’s chocolate alternative boasts 40 % less sugar and higher levels of protein, fiber, and antioxidants, offering a healthier choice for consumers without compromising on taste.
With the support of Döhler’s expertise in fermentation scale-up and ingredient systems, Nukoko will transition from pilot-scale production to full industrial-scale batches by 2025. This process will involve producing in 10,000-litre fermentation batches, significantly increasing output while maintaining high efficiency.
Döhler’s deep knowledge in regulatory processes and food safety will also be instrumental as Nukoko approaches its market launch.
The beverage can industry’s ongoing efforts to move to products free from materials of concern are being boosted by the launch of next generation coatings technology from AkzoNobel – while a new production plant is also being constructed in Spain.
The company’s Packaging Coatings business has just launched the first two products in its new AccelstyleTM range. Designed for the exterior of conventional two-piece aluminum beverage cans, both are free from bisphenols, styrene and PFAS (per- and polyfluoroalkyl substances). They follow on from the May 2023 launch of AccelshieldTM 700 – the first BPx-NI* (free of intentionally added bisphenols) internal coating for beverage can ends – which complies with US Food and Drug Administration (FDA) and EU regulations.
At the same time, AkzoNobel is investing EUR 32 million in a new plant at its Vilafranca site, which will produce bisphenol-free coatings for the metal packaging industry in EMEA (Europe, Middle East and Africa). The facility will use advanced automation and has been designed according to high eco-efficiency standards, enabling the company to make a step-change in energy and material efficiency. It’s expected to be operational by mid-2025 and will create around 40 jobs.
Commenting on the new facility, Jim Kavanagh, Director of AkzoNobel’s Industrial Coatings business, says it will help the company respond to a strong need from the packaging industry. “The Vilafranca plant will allow us to offer leading-edge products to any customer and country in EMEA, responding to the most stringent bisphenol regulations in force in Europe. The investment is in line with our view that bisphenols are no longer required to create safe food contact coatings for the metal packaging industry.”
He adds that the new Accelstyle products further illustrate the company’s commitment to giving customers the tangible support they need to transition to a new future. “Both new products – Accelstyle 100 and 200 – can be seamlessly introduced into existing production processes, allowing can makers to transition to coatings that are free from certain important materials of concern, while remaining as commercially viable as possible.”
Continues Kavanagh: “The bisphenol-free products we’ve developed have a lower carbon footprint, compared with those we previously supplied. For example, the carbon footprint of the products for can interiors that we’ll manufacture in the new facility will be 26 % lower than our earlier offerings, which were epoxy-based. And it’s important to point out that bisphenol-free metal packaging isn’t just circular, it also meets consumer expectations for more sustainable packaging.”
Accelstyle 100 (a waterborne gloss overprint varnish) has already undergone multiple successful large-scale trials and qualifications with key major European can makers, while Accelstyle 200 (a waterborne matt overprint varnish) is currently undergoing trials to optimise the prototypes for different gloss levels, from “soft touch” high matt to a “grippy feel” mid-matt effect.
AkzoNobel’s approach to the bisphenol transition of metal cans prioritises consumer safety and sustainability with responsible material substitutions, while taking care to limit disruption to the value chain. The company is continuing to work closely with customers to help accelerate the adoption of bisphenol alternatives.
*The BPx-NI designation indicates that bisphenol or bisphenol compounds were not intentionally added to, or used, in the manufacture of the product.
Symrise AG has signed a minority investment agreement with Bonumose. The early-stage food ingredient manufacturer specialises in the affordable production of delicious, good-for-you rare monosaccharides (alternatives to sucrose) such as tagatose and allulose. With this strategic transaction, Symrise will accelerate growth in its sugar reduction initiatives. The area represents a high-priority focus for the North America region within the Taste, Nutrition & Health segment.
“This exciting investment forges a strategic partnership. It will enhance our flavour and taste balancing technologies with Bonumose’s innovative and economical tagatose and other alternative sweetening solutions. Combining our technologies, will enable us to offer our customers new pathways to sugar reduction and taste balancing solutions. In turn, this will allow them to reduce sugar while optimising the taste of better-for-you products for their consumers. This applies especially in the beverage and ice-cream categories. Health forms a growing focus category for Symrise. With the support of Bonumose’s enzymatic expertise, we can bring novel and disrupting ingredients to the marketplace together”, said Nick Russell, Senior Vice President – Business Incubation Group, Symrise AG.
Bonumose opened a new R&D facility and manufacturing plant earlier this year. The facility allows for quality, consistent, and economic production of their growing portfolio of sugar alternatives. Bonumose was founded in 2016 as a start-up. It continues to grow thanks to their patented enzymatic technology. This allows for the sustainable bulk production of healthy ingredients from globally-abundant plant material.
Ed Rogers, Bonumose Chief Executive Officer and Co-Founder, said: “We feel enthusiastic about the future and the growth that the investment and partnership with Symrise enables. Now, we are coupling our expertise in tagatose and other naturally-occurring sugar alternatives with the extensive Symrise flavour proficiency and expansive portfolio across multiple platforms in both human food and animal nutrition. This creates the opportunity to offer unique value to customers. The strength of Symrise as an augmented flavour house paired with Bonumose’s patented enzymatic technology will enable cutting edge solutions to sugar reduction.”
GEA will invest around EUR 50 million in the modernization of its German centrifuge production facilities in Oelde (North Rhine-Westphalia) and Niederahr (Rhineland-Palatinate) by the end of 2024. The engineering group made the announcement at a press conference marking the 130th anniversary of GEA separation technology at its Oelde site. By investing in sustainable production, digitalisation and automation, GEA is targeting further growth in its key markets, which include the food, beverage and pharmaceutical industries.
GEA centrifuges are used in more than 3,500 different processes in a wide range of industries. Growth drivers include applications for alternative protein production and global demand for dairy products. The investment package for the centrifuge plants is based on four pillars: sustainability, digitalisation, automation and modern manufacturing technologies.
Climate-friendly production through the use of renewable energy
Already today all GEA production sites are powered by green electricity. In the long term the electricity supply for GEA’s sites will come from local renewable energy sources. At the Oelde facility, several large-scale photovoltaic systems will cover about one-tenth of the site’s electricity requirements, including the provision of electromobility. An in-house combined heat and power plant already generates around 30 percent of the electricity required. Since waste heat is also used, 94 percent of the primary energy utilised is recycled. Process heat generation, which is important for production, will also be converted to alternatives such as electric steam generation, which will enable the Oelde and Niederahr sites to operate without gas in the near future.
Ardagh Metal Packaging (AMP) announced the acquisition of a majority share in innovative digital can printers NOMOQ, in a move that extends AMP’s industry-leading support of newcomers to the beverage market.
The Switzerland-based start-up, founded in 2021, promises beautifully printed cans with short lead times and “NO Minimum Order Quantity” – hence the name. Their extreme versatility and customer-centric proposition allows beverage companies of every size to flex their creativity and produce stunning packs with almost limitless colour options and photorealistic graphics.
NOMOQ is the latest super-agile innovator to be welcomed under the AMP umbrella. AMP’s acquisition in 2021 of Quebec-based Hart Print saw AMP enhance its digital print offering to emerging customers in the North American market, and with AMP’s investment in a majority stake in NOMOQ, it provides the platform to roll out access to the same cutting-edge print technology to all of its European customers. As well as supporting fast-growing market entrants, NOMOQ’s superb flexibility also enables larger producers to trial new products, implement short-term event-based marketing campaigns, or run special editions with no obstacles on batch size.
Cans have outstanding consumer appeal, being convenient, lightweight, shatterproof, and infinitely recyclable. With a higher proportion of new European beverages now launched in cans, drinks producers are increasingly recognising their exceptional potential for brand-building thanks to the sheer range of customisation options. NOMOQ’s passion is making cans into stand-out “works of art”, through a graphical capacity that encompasses millions of colours and shades, and several eye-catching finishes: matte, glossy or selective gloss.
Leading soft drinks business, Britvic, is announcing a further £13 million investment into a fifth canning line at its Rugby factory.
Based on the Glebe Farm Industrial Estate, the investment is expected to create up to 20 new jobs across engineering and manufacturing, as well as providing Britvic’s apprentices with an opportunity to take up full-time positions in the business.
The announcement is part of c.£40 million worth of investment into the factory over the past two years and takes the site into the top five largest soft drinks manufacturing sites in Europe.
Paul Graham, Britvic Managing Director in Great Britain, commented: “This investment is another example of our commitment to our people, product and planet goals.
“Developing our state-of-the-art supply chain means that we can increase the production capacity of peoples’ favourite brands, create more jobs and improve efficiency helping to reduce waste. We look forward to seeing the new canning line in action!”
These investments follow Britvic’s broader c.£250m business continuity plan investment in its British supply chain, which was completed in November 2019 and reflects the Group’s ongoing commitment to the continuous improvement of its operations.
The new set-up will see capacity increase by 14 %, producing 80,000 recyclable 330 ml cans per hour of some of the UK’s favourite brands including Tango and Pepsi MAX. The first cans are expected to hit shelves in the next few weeks.
The announcement follows the £27 million canning line investment in the factory in 2021 and £19 million to upgrade Britvic’s national distribution centre last year.
FoodTech venture fund Sparkalis has taken a minority stake in Fooditive, a next-gen food technology business specialising in sustainable plant-based ingredients. Fooditive’s innovations include an upcycled calorie-free natural sweetener with the taste and functionality of sugar, which is derived from apple and pear side streams.
Following the investment, Sparkalis Managing Director Filip Arnaut has joined Fooditive’s advisory board. There are now 11 foodtech experts sitting on the board. They will provide advice and insights to support Fooditive’s mission to create plant-based ingredients that are healthier for consumers, better for the planet and kinder to animals.
Fooditive, based in the Netherlands, has risen to prominence for successfully harnessing its precision fermentation technology to produce groundbreaking innovations such as vegan casein and bee-free honey. It also recently became the first food industry signatory to the Washington Compact, a new agreement on conducting business operations in outer space.
About Fooditive BV
Based in Rotterdam, The Netherlands, Fooditive is a plant-based ingredient manufacturer committed to making healthy food available for all with its 100% natural ingredients. Since it was established in 2018, Fooditive has used its unique fermentation process to create a world-renowned sweetener, made from side-streams of apples and pears. The sweetener’s unique approach provides not only taste but also functionality and a sustainable impact. As the world begins to recognize the value in veganism and sustainability, Fooditive has also recently launched a new plant-based protein that can be used in the food industry to replace dairy in food and beverage applications.
About Sparkalis
Sparkalis is an independent corporate venture fund, and a sister company of PURATOS, the global leader in the B2B bakery, patisserie and chocolate sectors. Sparkalis’s mission is to work with start-up founders, innovative and business-driven entrepreneurs to transform exciting ideas into successful business realities. Sparkalis is committed to investing in innovative solutions to create, with future partners, a healthier and better ‘food print’ for today’s and tomorrow’s generations around the world.
SIG announced a BRL 10 million investment in innovative recycling technology that will enable polymers and aluminium from used aseptic carton packs to be recovered and sold separately for the first time on an industrial scale in Brazil. By expanding the range of applications for recycled materials from used aseptic cartons, SIG expects to increase their value by more than 50 %.
Innovative recycling technology
The renewable paper board that makes up around 75 % of aseptic carton packs on average can be separated for recycling in paper mills through Brazil’s existing recycling infrastructure. The polyethylene and aluminium mix (polyaluminium or PolyAl) left over from this process can be recycled into a robust material for purposes such as roofing, pallets and furniture.
SIG’s recycling plant will use innovative technology that makes it possible to separate the polyethylene from the aluminium in PolyAl to create a wider market and demand for these recycled materials. Developed over five years with project partner ECS Consulting, the new technology has already undergone a pilot project that proved the effectiveness of the chemical recycling process.
The new recycling plant is currently in construction in the state of Paraná. It is expected to begin operating in 2024 with an initial production capacity of 200 tonnes per month. Together with industry partners, SIG has also invested in a plant in Germany to separate polymers and aluminium from PolyAl that went into production in 2021.
Ethical collection programmes
Investing in new technology to create a wider market for recycled materials is an important step in increasing recycling rates for used aseptic cartons. SIG has already led the way with innovative programmes to support two other important steps: collection of used packaging from consumers and separation of that packaging to go into the right recycling streams.
SIG’s so+ma vantagens programme, run in partnership with NGO so+ma since 2018, enables people in underprivileged communities to collect loyalty points for bringing in waste for recycling. The points can then be exchanged for rewards, such as essential food products and skills training. SIG is now expanding this model to promote recycling and bring additional societal benefits to further municipalities in Brazil and beyond.
SIG also promotes public policies for selective waste collection in Brazil, and supports effective infrastructure and decent working conditions for waste collectors’ cooperatives as a seed investor in the Recicleiros Cidades programme. Set up with NGO Recicleiros in 2018, the programme is now operational in 13 municipalities and aims to reach 60 by 2027.
The U.S. Department of Agriculture will invest USD 178 million in seven international development projects on four continents to support U.S. government priorities including promoting climate-smart agriculture, facilitating trade and addressing the root causes of migration in Central America, Agriculture Secretary Tom Vilsack announced today.
The funds are being awarded under the Food for Progress Program, through which USDA’s Foreign Agricultural Service partners with non-governmental organisations and foreign governments on projects that help developing countries strengthen their agricultural systems and boost their trade capacity. This year’s awards are part of the USD 2 billion investment to strengthen global food security, announced by President Joe Biden at the United Nations General Assembly.
“Food for Progress is a cornerstone of USDA’s international capacity-building efforts. This year, as we emerge from a global pandemic and face the challenges of rising hunger and poverty, changing climate and the worldwide fallout of Russia’s brutal war on Ukraine, this work is more important than ever,” Vilsack said. “By partnering with private-sector organisations, local governments, and local producers and businesses, we are helping to build more equitable and resilient food systems, sustainably boost production capacity to combat food insecurity, and increase farmers’ incomes while enhancing their ability to mitigate and adapt to climate change.”
Through Food for Progress, USDA donates U.S. agricultural commodities to eligible entities such as private voluntary organisations and foreign governments, which then sell the commodities on the local market and use the proceeds to support agricultural, economic or infrastructure development programs. This year, USDA will donate 240,000 metric tons of commodities, valued at USD 129.6 million, for projects to:
- Support the Biden-Harris Administration’s strategy to address the root causes of migration in the Northern Triangle region of El Salvador, Guatemala and Honduras by focusing on sustainable and climate-smart agricultural production, trade facilitation and supply-chain integration;
- Improve the livelihoods of 60,000 coffee-producing households in areas of Burundi that have been threatened by ecological change and limited economic growth;
- Increase Jamaica’s spice yields by 50 percent, while also boosting processing and export capacity, through a systems-based approach and a focus on climate-smart production;
- Address food insecurity in Malawi through a project that will boost production and profitability for 35,000 farms through implementation of sustainable and scalable climate-smart agricultural practices;
- Assist cacao producers in Nigeria with increasing production capacity and decreasing their climate footprint while also implementing a traceability process across the cacao value chain;
- Boost yields and profits for 12,000 spice farmers in Peru by supporting their resilience though climate-smart production practices; and
- Promote adoption of climate-smart production practices by 30,000 farmers in Thailand through creation of a regional knowledge hub.
The seven new Food for Progress projects funded by USDA in 2022 are in addition to 41 projects currently underway in 38 countries. To learn more, view the complete list of 2022 Food for Progress awards.
USDA touches the lives of all Americans each day in so many positive ways. Under the Biden-Harris Administration, USDA is transforming America’s food system with a greater focus on more resilient local and regional food production, promoting competition and fairer markets for all producers, ensuring access to safe, healthy and nutritious food in all communities, building new markets and streams of income for farmers and producers using climate-smart food and forestry practices, making historic investments in infrastructure and clean energy capabilities in rural America, and committing to equity across the Department by removing systemic barriers and building a workforce more representative of America.
Quadrupling of storage capacity at German production facility
BENEO, one of the leading manufacturers of functional ingredients, has announced a quadrupling of the storage capacity at its Offstein facility in Germany, to improve its efficiency and strengthen the company’s business contingency resilience still further. The new high-bay warehouse, which opened in February, allows for increased storage of BENEO’s crystalline functional carbohydrates Isomalt, Palatinose™ and galenIQ™. With a EUR 7.7 million investment in this fully automated facility, BENEO continues to further improve its supply chain robustness and reduces transport.
The new 25-metre-high warehouse has a storage capacity of more than 8.500 Euro pallets, and is located close to both the packaging and shipment operations at the production site in Offstein. Together with external warehouses worldwide, the addition of storage capacity in Offstein further supports BENEO’s multi-storage strategy for improved business contingency. Furthermore, transport ways are reduced as a larger proportion of functional carbohydrates is now stored on-site than in external warehouses.
In their crystalline form BENEO’s functional carbohydrates store well in humidity and temperature monitored facilities, such as the new warehouse. The fully automated high-bay facility allows for a higher proportion of direct loading and is freeing up personnel from the storage and retrieval process to be used more efficiently in other onsite activities.
The company will build new storage tanks for not-from-concentrate orange juice, supporting increased commercialization to European markets
Louis Dreyfus Company (LDC), a leading global merchant and processor of agricultural goods, announced the construction of new orange juice storage tanks in the city of Matão, located in Brazil’s largest citrus producing region, in the state of São Paulo. The project aims to increase the company’s production and storage capacity for not-from-concentrate (NFC) orange juice, a product with high added value for the consumer market.
The new investment in Matão, where LDC operates since 1988, will bring NFC storage capacity at the site to 30 million liters, and annual juice production capacity to 300 million liters.
“Increasing production and storage capacity for NFC will allow us to meet growing consumer demand for this high value-added product, especially in Europe, while reinforcing our position among the top three global processors and merchandizers of orange juice,” said Juan José Blanchard, Head of the LDC’s Juice Platform.
This project is the second phase in LDC’s plans to expand commercialization of NFC in Europe, North America and Asia. In 2020, the company announced a new, dedicated fleet for juice transportation that reduces fuel consumption by 40 % and sulfur emission levels by 85 % per ton of product. LDC also increased storage capacity by more than 50 %, and blending capacity by more than 20 %, at its port terminal and processing facility in Ghent, Belgium.
Brazil is the world’s largest exporter of orange juice, a business in which LDC has been active for over 30 years. The company’s operations in the country are fully integrated, comprising more than 25,000 hectares of sustainably grown citrus groves – strategically located in Brazil’s citrus belt – as well as three citrus juice processing plants and an export terminal in the Port of Santos (São Paulo state).
“This project also reinforces the company’s commitment to long-term investment in Brazil, a key origination market for over 80 years,” added Jorge Costa, Global Operations Director for LDC’s Juice Platform.
The new storage tanks are expected to be operational by the end of 2023.
About Louis Dreyfus Company
Louis Dreyfus Company is a leading merchant and processor of agricultural goods, founded in 1851. We leverage our global reach and extensive asset network to serve our customers and consumers around the world, delivering the right products to the right location, at the right time – safely, reliably and responsibly. Our activities span the entire value chain, from farm to fork, across a broad range of business lines (platforms) including Grains & Oilseeds, Coffee, Cotton, Juice, Rice, Sugar, Freight, Carbon Solutions and Global Markets. We help feed and clothe some 500 million people every year by originating, processing and transporting approximately 80 million tons of products. Structured as a matrix organization of six geographical regions and nine platforms, Louis Dreyfus Company is active in over 100 countries and employs approximately 17,000 people globally.
