Döhler, a global producer, marketer and provider of technology-driven natural ingredients, ingredient systems and integrated solutions, has announced a strategic partnership with Nukoko, the innovative company behind the world’s first cocoa-free ‘bean-to-bar’ chocolate. Together, Döhler and Nukoko will scale up the production of Nukoko’s patent-pending chocolate alternative, made from fava beans, in response to the growing challenges facing the global cocoa supply chain. With this partnership, Nukoko aims to revolutionise the chocolate industry with a sustainable, low-emission alternative.

This partnership will enable both companies to scale Nukoko’s innovative fermentation process to an industrial level by 2025. Nukoko’s unique process transforms fava beans into a sustainable chocolate alternative, addressing critical issues in the chocolate industry, including rising cocoa prices, environmental impact and socio-economic concerns surrounding cocoa production.

The collaboration between Döhler and Nukoko marks a major milestone in the evolution of chocolate manufacturing. Nukoko’s cocoa-free chocolate is made possible through its patent-pending fermentation technology, which mimics traditional cocoa fermentation to create chocolate’s characteristic flavours from fava beans. This breakthrough offers a sustainable alternative to conventional chocolate, reducing carbon emissions by up to 90 % compared to traditional cocoa-based products.

As the global cocoa industry faces unprecedented challenges—cocoa prices surged by 89 % in 2023 alone, driven by climate change and declining yields—Nukoko’s cocoa-free solution offers a viable and eco-friendly alternative. Cocoa production has long been associated with deforestation, child labour and high carbon emissions, ranking among the top five food sources contributing to CO2 emissions. Nukoko’s fava bean-based chocolate eliminates these issues by using a domestically grown, nitrogen-fixing crop that promotes soil health and reduces the need for fertilisers.

In addition to its environmental benefits, Nukoko’s chocolate alternative boasts 40 % less sugar and higher levels of protein, fiber, and antioxidants, offering a healthier choice for consumers without compromising on taste.

With the support of Döhler’s expertise in fermentation scale-up and ingredient systems, Nukoko will transition from pilot-scale production to full industrial-scale batches by 2025. This process will involve producing in 10,000-litre fermentation batches, significantly increasing output while maintaining high efficiency.

Döhler’s deep knowledge in regulatory processes and food safety will also be instrumental as Nukoko approaches its market launch.